• Title/Summary/Keyword: Sheet modeling

Search Result 182, Processing Time 0.023 seconds

Analysis of Leveling Process of Sheet Steels by Elastic-Plastic Large Deformation Shell Elements (대변형 쉘 요소를 이용한 박 강판 형상교정 공정의 탄소성 유한요소 해석)

  • 박기철;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.05a
    • /
    • pp.319-322
    • /
    • 2003
  • For the analysis of leveling process by the 3-dimensional elastic-plastic finite element method, a finite element analysis program modeling large deformation of shell has been developed. This program fur analyzing large deformation of sheet during leveling includes spring-back analysis as well as efficient contact treatment between sheet and rolls of leveler. This is verified by the simple leveling experiment with 5 rolls at laboratory. Besides the leveling examples, problems within the category of large strain and rotation, such as 3-dimensional roll-up and gutter occurrence at continuous bending-unbending process are also tested for verification of the program. The residual curvatures of strip predicted by finite element analysis are within 20% error range of the experiment. The formation and direction of anticlastic curvature or gutter during bending-unbending under tension is predicted and this agrees with the experimental results.

  • PDF

Development of Drawbead Expert Models for Finite Element Analysis of Sheet Metal Forming Processes(Part 2:Modeling) (박판성형공정의 유한요소해석을 위한 드로우비드 전문모델 개발(2부: 모델링))

  • Keum, Yeong-Tak;Lee, Jae-U
    • Transactions of Materials Processing
    • /
    • v.7 no.1
    • /
    • pp.12-22
    • /
    • 1998
  • An expert drawbead model is developed for the finite element analysis of stamping processes. The expert model calculates drawbead restraining forces and bead-exit thinnings with the forming condi-tions and drawbead size. The drawbead restraining forces and bead-exit thinnings of a circular draw-bead and stepped drawbead are computed by mathematical models and corrected by the multiple lin-ear regression method based on experimental measurements. The squared drawbead preventing the sheet from drawing-in inside die cavity is assumed to have a very huge drawbead restraining force and no pre-strain just after drawbead. The combined beads are considered as a combination of basic draw-beads such as circular a drawbead stepped drawbead and squared drawbead so that the drawbead restraining forces and bead-exit thinnigs are basically sum of those of basic drawbeads.

  • PDF

One-dimensional modeling of flat sheet casting or rectangular Fiber spinning process and the effect of normal stresses

  • Kwon, Youngdon
    • Korea-Australia Rheology Journal
    • /
    • v.11 no.3
    • /
    • pp.225-232
    • /
    • 1999
  • This study presents 1-dimensional simple model for sheet casting or rectangular fiber spinning process. In order to achieve this goal, we introduce the concept of force flux balance at the die exit, which assigns for the extensional flow outside the die the initial condition containing the information of shear flow history inside the die. With the Leonov constitutive equation that predicts non-vanishing second normal stress difference in shear flow, we are able to describe the anisotropic swelling behavior of the extrudate at least qualitatively. In other words, the negative value of the second normal stress difference causes thickness swelling much higher than width of extrudate. This result implies the importance of choosing the rheological model in the analysis of polymer processing operations, since the constitutive equation with the vanishing second normal stress difference is shown to exhibit the characteristic of isotropic swelling, that is, the thickness swell ratio always equal to the ratio in width direction.

  • PDF

Process -dynamic Model for Stock-fluid in a Pressurized Paper Machine Headbox (초지기 가압-헤드박스 내 지료유체의 공정-동특성모델)

  • 윤성훈
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.31 no.3
    • /
    • pp.35-46
    • /
    • 1999
  • Mathematical modeling provided a systematic analysis for the dynamic behavior of stock fluid in a paper machine pressurized headbox. Dynamic responses of liquid level, sheet basis weight and hydraulic pressure were predicted from the simulation model which represents the system. A unit step and asinusoidal wave load were considered as the input forcing functions in the headbox. Results are summarized as follows : 1. The dependence of sheet basis weight on liquid level in the pressurized-headbox was non -linear. 2. Liquid level in the head-box showed first-order lag with a unit step forcing to fluid input rate ; 3 . The amplitude of wave response of liquid level was inversely proportional to the time content for the sinusoidal input changes ; 4.Sheet basis weight showed second-order oscillating underamped responses for the step input load of flow rate ; 5. The damping factor in the second-order system was a function of air-pressure in the headbox ; and, 6. Dead-time existed in the measuring process for the headbox slice pressure.

  • PDF

Sectonal Forming Analysis of Stamping Processes of Aluminum Alloy Sheet Metals (알루미늄 합금 박판 스탬핑 공정의 단면 성형 해석)

  • 이광병;이승열;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1996.10a
    • /
    • pp.38-47
    • /
    • 1996
  • Sectional analysis program for plane strain or axisymmetric geometry of aluminum alloy sheet metals was developed. For modeling the anomalous behavior of aluminum alloy, Barlat's strain rate potential and Hill's 1990 non-quadratic yield theory arranged under the plane stress assumption were employed. 2-D rigid-viscoplastic FEM formulation based on the bending-augmented membrane theory was derived, solving simultaneously force equilibrium as well as non-penetration condition. Isotropic hardening law was also assumed for yielding behavior. To verify the validity and availability of the developed program, 2-D stretch/draw forming process for plane strain geometry and cylindrical cup deep drawing process for axisymmetric geometry were simulated.

  • PDF

An Experimental Study on Anisotropic Tensile Properties of AZ31 Mg Alloy (AZ31B 마그네슘 합금의 인장특성 및 이방성의 실험적 연구)

  • Kim, S.H.;Lee, H.W.;Lee, G.A.;Kim, G.T.;Choi, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.10a
    • /
    • pp.254-257
    • /
    • 2007
  • In this paper, anisotropic tensile properties of the AZ31B Mg-alloy sheet are obtained with the tensile test at elevated temperatures. Change of microscopic structures and the hardness is inspected after the solution heat treatment process in order to confirm the micro-structural stability of the used sheet metal. Results obtained from tensile tests show that it is very difficult to apply the conventional modeling scheme with the assumption of strain hardening to the forming analysis of the magnesium alloy sheet which shows the strain-softening behavior at the elevated temperature.

  • PDF

Modeling Constitutive Behavior of Mg Alloy Sheets for the Prediction of Sheet Springback (마그네슘 합금 판재의 구성식 개발: 스프링백에의 응용)

  • Lee, M.G.;Kim, S.J.;Kim, H.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.10a
    • /
    • pp.67-69
    • /
    • 2007
  • Unusual mechanical constitutive behavior of magnesium alloy sheets has been implemented into the finite element program ABAQUS via user material subroutine. For the verification purpose, the springback of AZ31B magnesium alloy sheet was measured using the unconstrained cylindrical bending test of Numisheet'2002. In addition to the developed constitutive models, the other two models based on isotropic constitutive equations with tensile and compressive properties were also considered. Preliminary comparisons have been made between simulated results by the finite element analysis and corresponding experiments and the newly proposed model showed enhanced prediction capability in springback prediction.

  • PDF

Inverter Design and Control for Driving Electro-Luminescence Sheet (EL 시트 구동을 위한 인버터의 설계 및 제어)

  • Lee, Seung-Yo
    • The Transactions of the Korean Institute of Power Electronics
    • /
    • v.14 no.5
    • /
    • pp.355-364
    • /
    • 2009
  • Electro-Luminescence (EL) sheets have been widely used in lighting displays, mainly used as advertisement panels. To drive the ELs in optimal conditions, it is required to understand the load profile of the EL. Hence, in this paper, a modeling for an EL sheet was performed to analyze the load characteristics of the EL. Based on the extracted model of the EL, a topology for inverter system was chosen and the optimal design parameters were obtained. The validity of the designed EL driver system was verified through computer simulations and experiments.

Simple modeling to explore temperatures, heated temperature, and Kappa values of a current sheet observation

  • Lee, Jin-Yi;Raymond, John C.;Reeves, Katharine K.;Shen, Chengcai;Kahler, Stephen;Moon, Yong-Jae;Kim, Yeon-Han
    • The Bulletin of The Korean Astronomical Society
    • /
    • v.46 no.2
    • /
    • pp.79.2-79.2
    • /
    • 2021
  • We explore the range of possibilities of temperatures, heated temperature, and Kappa values of a current sheet observation on 2017 September 10. First, we construct a grid model with rapid heating (Theat) and various Kappa (κ) values. We assume a simple density model and use adiabatic cooling to set the temperature during expansion. Next, we calculate the ion fractions using a time-dependent ionization model with adiabatic cooling and various Kappa values. The calculated ion fractions are used to simulate the DNs of the Atmospheric Imaging Assembly on board the Solar Dynamic Observatory. Then, we explore the possible range of the temperatures and Kappa values, comparing the simulated images with the observations. Finally, we discuss the range of the heated temperature and Kappa values and whether the result of this study suggests continuous heating of the current sheet plasma during the expansion.

  • PDF

Identification of Unknown Remanent Magnetization in the Ferromagnetic Ship Hull Utilizing Material Sensitivity Information Combined with Magnetization Modeling

  • Kim, Nam-Kyung;Jeung, Gi-Woo;Yang, Chang-Seob;Chung, Hyun-Ju;Kim, Dong-Hun
    • Journal of Magnetics
    • /
    • v.16 no.2
    • /
    • pp.114-119
    • /
    • 2011
  • This paper presents a magnetization modeling method combined with material sensitivity information to identify the unknown magnetization distribution of a hull and improve the accuracy of the predicted fields. First, based on the magnetization modeling, the hull surface was divided into three-dimensional sheet elements, where the individual remanent magnetization was assumed to be constant. For a fast search of the optimum magnetization distribution on the hull, a material sensitivity formula containing the first-order gradient information of an objective function was combined with the magnetization modeling method. The feature of the proposed method is that it can provide a stable and accurate field solution, even in the vicinity of the hull. Finally, the validity of the method was tested using a scale model ship.