• Title/Summary/Keyword: Shape Drawing Experiment

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An Experimental Approach and Finite Element Analysis on Rectangular Cup Drawing Process of Milli-Component Forming (소형부품의 사각 컵 드로잉 성형 해석에 관한 실험적 연구)

  • 구태완;강범수
    • Transactions of Materials Processing
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    • v.10 no.6
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    • pp.471-477
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    • 2001
  • Milli-structure components are classified as a component group whose size is between macro and micro scales, that is, about smaller than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In this study, milli-structure rectangular cup drawing is analyzed and measured using the finite element method and experiments. Special containers or cases of cellular phone vibrator to save installation space are produced by rectangular-shaped drawing. A systematic approach is established for the design and the experiment of the forming processes for rectangular milli-structure cases. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product.

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Verification of Sensitivity Method for the Design of Optimal Blanks of General Shaped Parts (일반적인 형상의 스탬핑의 최적블랭크 설계를 통한 민감도법의 검증)

  • 손기찬;심현보;황현태
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.15-22
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    • 2001
  • The sensitivity method has been utilized to find initial blank shapes which transform into desired shapes after forming. From the information of die shapes, target shape and material properties, the corresponding initial blank which gives final shape after deformation has been found. Drawings of a trapezoidal cup, a cross-shaped cup and an oil pan have been chosen as the examples. At every case the optimal blank shape has been obtained only a few times of modification without any predetermined deformation path. With the predicted optimal blank, both computer simulation and experiment are performed. Excellent agreements are recognized between simulation and experiment at every cases Through the investigation, the sensitivity method is found to be effective in obtaining optimal blank shapes in drawing of complex shapes.

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Formability of Flow Turning Process (플로우 터닝 공정에서의 성형성 연구)

  • Choi S.;Kim S. S.;Na K. H.;Cha D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.195-199
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    • 2001
  • The flow turning process, an incremental forming process, is a cost-effective forming method for axi-symmetric intricate parts to net shape. However, the flow turning process shows a fairly complicated deformation, it is very difficult to obtain satisfactory results. Therefore extensive experimental and analytical research has not been carried out. In this study, an fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate(v ) and comer radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have an effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distributions of a multistage cup obtained by flow turning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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The Study of Sheet Hydro-Mechanical Forming Process for Aluminum Alloy Sheets by Experiment and Finite Element Analysis (알루미늄 판재 적용 십자형 액압성형 공정의 해석 및 실험적 고찰)

  • Shin, Dong-Woo;Yoon, Young-Sik;Kim, Dong-Ok;Ryu, Yong-Mun;Han, Beom-Suck;Gang, Dae-Geon
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1000-1009
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    • 2008
  • Hydro-mechanical forming process has numerous advantages compared to those of a conventional deep drawing process such as an excellent surface quality and low costs of dies. In fact, Hydro-mechanical forming is a desirable forming process for producing complex parts in automotive body components, and it is an excellent candidate for the forming process of aluminum panels. In this research, Hydro-mechanical forming process with a cross shape punch has been studied for Al-Si-Mg alloy sheets. Finite element analysis by LS-Dyna has predicted the deep drawing depth of the aluminum sheets, and the experiment has confirmed that result. Put Abstract text here.

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The Color Effect on Expressive Perception (색채가 표현 지각에 미치는 영향)

  • Jue, Juliet
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.8030-8036
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    • 2015
  • This study is to explore the effect of figure and color informations on assessing expressed emotions in drawings. A pilot study was conducted to explore emotional responses to achromatic drawing stimuli. The main experiment explored emotional responses to chromatic drawing stimuli. Each experiment has a number of 50, 56 participants separately, and responses included joy, depression, and anger according to appraisal-potency-activity dimensions. As results, achromatic drawing stimuli with their texture and rhythm produced specific emotions in high rates. Moreover, response rates of specific emotions were lower when colors added, or emotional responses were changed with colors. The significance of this study can be found in the fact that it dealt with colors combined with shape, unlike the previous studies, and that the experiments were conducted under more controlled conditions in terms of stimulus presentation and response management.

Comparison of pants pattern by adolescent boy's body type using 3D virtual simulation

  • Cha, Su-Joung
    • Journal of the Korea Society of Computer and Information
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    • v.24 no.2
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    • pp.75-84
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    • 2019
  • The purpose of this study was to present a good pants pattern for boys aged 13-18 by comparing and analyzing the pants pattern according to lower body shape. And through it, this study was to provide basic data for pants production considering male student body shape. The pattern of this study used the industrial type Lee Hee-chun pattern and DC Suite Program for 3D virtual simulation. As a result of the appearance evaluation, there was a significant difference between the patterns in most items. Type 2 was rated highly, followed by Type 4, Type 3, and Type 1. Type 1 required correction of the length of the pants and the amount of crotch part, while type 3 required adjustment of the pants in the knee area. Type 4 required correction of pattern drawing method of crotch width, thigh circumference, and knee circumference. This pattern method was evaluated as suitable for slender body shape. This study suggests a pants pattern system suitable for adolescent boys by reflecting the body shape characteristics of adolescent boy with a change of body shape. It is expected that this will meet the increasing demand for fitting. In this study, we have examined 3D virtual simulation, not actual wear experiment, so it will be necessary to investigate the difference through actual clothing experiment for adolescent boys.

A Study on Optimal Pole Design of Spoke type IPMSM with Concentrated Winding for Reducing the Torque Ripple by Experiment Design Method (실험계획법을 이용한 집중권 권선형 Spoke type IPMSM의 형상최적설계에 대한 연구)

  • Hwang, K.Y.;Kwon, B.I.
    • Proceedings of the KIEE Conference
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    • 2009.04b
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    • pp.46-49
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    • 2009
  • An optimal design procedure is proposed to effectively reduce the torque ripple by optimizing the rotor pole shape of the spoke type IPMSM with concentrated winding. The procedure is composed of two steps. In step I, the steepest descent method (SDM) is used with only two design variables to rapidly approach the optimal shape. From the near optimal rotor shape as a result of the step I, the design variables are reselected and the drawing spline curves are utilized to explain more complex shape with the Kriging model in step II. By using an optimal design procedure, we show that the optimized rotor pole shape of the spoke type IPMSM effectively reduces the torque ripple while still maintaining the average torque.

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Analysis of Deep Drawing of Planar Anisotropic Materials Using the Rigid- Plastic Finite Element Method (강소성 유한요소법을 이용한 평면 이방성 재료의 디프 드로잉 해석)

  • 김형종;김동원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.2
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    • pp.248-258
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    • 1992
  • Three-dimensional rigid-plastic finite element formulation based on the membrane theory was described and a computer program for large deformation analysis was developed. In the formulation, normal and planar anisotropy of sheet material and rotation of the principal axes of anisotropy was taken into consideration. Sheet metal was assumed to be rigid-plastic material obeying Hill's quadratic yield criterion and its associated flow rule. Deep drawing process, as a preliminary test, for normal anisotropic material was analyzed in order to examine the validity of developed finite element program. The results were consistent with the existing finite element solutions or experimental data. The present study was mainly concerned with the influence of planar anisotropy on deformation behaviour. Finite element analysis and experiment were carried out for the whole process of deep drawing of planar anisotropic material. The computational and experimental results on the shape of ear, strain distribution and punch load were in good agreement.

Feedback Design and Analysis for 3-dimensional Drawing in Virtual Reality (가상현실에서의 3차원 드로잉을 위한 피드백 설계 및 효과 분석)

  • Kim, Jieun;Park, Woohee;Lee, Jieun
    • Journal of the Korea Computer Graphics Society
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    • v.26 no.3
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    • pp.69-77
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    • 2020
  • This paper proposes an effective method of giving users feedback on 3-dimensional drawing and measures its performance to ensure that feedback can help users enter the correct position in 3D. In the experiment of drawing a given line shape using a hand-held controller, the user is provided with three levels of visual, auditory, and haptic feedback for the position input error. As a result of analyzing the position input accuracy according to the type of feedback, all types of feedback are able to significantly reduce errors, and visual feedback and haptic feedback are more effective than auditory feedback.

Trimming Line Design of Auto-body Panel with Complex Shape Using Finite Element Inverse Method (유한요소 역해석을 이용한 복잡한 자동차 판넬의 트리밍 라인 설계)

  • Song, Y.J.;Hahn, Y.H.;Park, C.D.;Chung, W.J.
    • Transactions of Materials Processing
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    • v.15 no.6 s.87
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    • pp.459-466
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    • 2006
  • Trimming line design plays an important role in obtaining accurate edge profile after flanging. Compared to the traditional section-based method, simulation-based method can produce more accurate trimming line by considering deformation mechanics. Recently, the use of a finite element inverse method is proposed to obtain optimal trimming line. By analyzing flanging inversely from the final mesh after flanging, trimming line can be obtained from initial mesh on the drawing die surface. Initial guess generation fer finite element inverse method is obtained by developing the final mesh onto drawing tool mesh. Incremental development method is adopted to handle irregular mesh with various size and undercut. In this study, improved incremental development algorithm to handle complex shape is suggested. When developing the final mesh layer by layer, the algorithm which can define the development sequence and the position of developing nodes is thoroughly described. Flanging of front fender is analyzed to demonstrate the effectiveness of the present method. By using section-based trimming line and simulation-based trimming line, incremental finite element simulations are carried out. In comparison with experiment, it is clearly shown that the present method yields more accurate edge profile than section-based method.