• Title/Summary/Keyword: Shape Accuracy

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Forging Process Design for Dimensional Accuracy of an Irregular Shape Product (치수 정밀도 향상을 위한 비대칭 정밀제품의 단조공정 설계)

  • 이선홍;최창혁;김성태;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1097-1100
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    • 2004
  • A rear axle spider in an irregular shape, which is used as a part in the braking system of a vehicle like a big truck and a trailer, is subjected to a large torque and hence requires both strength and endurance over the brake heat. This part should be therefore manufactured in dimensional accuracy. The practical manufacturing process of this irregular product requires the heat treatment process after hot forging and then the cold coining process for the dimensional accuracy. At the present study, the warm coning without the heat treatment process was proposed to employ the residual heat due to the hot forging process. And also the trimming and piercing process was designed using the rigid-plastic finite element method. The mechanical properties were discussed and also commented upon.

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Multiresolution Histogram Specification Method in The Spatial Domain for Image Enhancement (영상 개선을 위한 공간 영역에서의 다해상도 히스토그램 지정 기법)

  • Park, Se-Hyuk;Huh, Kyung-Moo
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.169-171
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    • 2009
  • The histogram specification is to change the histogram shape of the image into the already defined shape. This technique can be applied usefully in various image processing fields which include a machine vision. However, the histogram specification technique has its basic limits. For example, the histogram does not have location information of pixel within the image and receives the digital image, which is stored through a quantization process, as an input. Namely, the accuracy of specification falls in the high-resolution image because the larger the resolution of image is becoming, the more the pixels having similar value are becoming. Therefore, we proposed the multiresolution histogram specification method for improving the accuracy of specification. Consequently, we can know that if the histogram specification is accomplished by using the proposed algorithm, destination image and source image were changed almost similarly.

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Improvement in Dimensional Accuracy of Transfer-type for Variable Lamination Manufacturing using Expandable Polystyrene Foam (VLM-ST의 형상정밀도 향상에 관한 연구)

  • 최홍석;이상호;안동규;양동열;문영복;박두섭;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1047-1050
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    • 1997
  • Rapid Prototyping(RP) is an efficient method for rapid design verification and trial manufacturing. In order to improve their unique characteristics according to the working principles. Variable Lamination Manufacturing process and corresponding CAD/CAM system is developed. The objective of this study is to improve dimensional accuracy of VLM-ST process, and it can be done by offset for cutting error correction, cutting path correction for sharp edge and reference shape generation. To verify the proposed algorithms, they applied to three-dimensional shapes, such as spanner and mechanical part.

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Position Accuracy Error Analysis in 2 Phase 8 Pole HB Type LPM (2상 8극 HB형 LPM의 위치오차 해석)

  • Kim, Sung-Hun;Lee, Eun-Woong;Lee, Dong-Ju
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.38-41
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    • 1997
  • As the LPM is used for position accuracy decision device it is required that both the reason of posion error and the definition of position itself should be cleared. In this study, the precision of the position decision of LPM is affected by the geometrical shape such as tooth shape or processing accuracy. By using the analysis of magnetic circuit, we calculated the permeance come up with the gap. Once the thrust force has been obtained, the permeance due to the mechanical error of the pole pitch and the tooth pitch becomes the error of thrust force. We confirmed as well that it is being affected by the difference due to the variation of the airgap permeance.

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A Study on the Enhancement of the Solution Accuracy of Meshless Particle Method (무요소절점법의 수치해 정도 향상을 위한 연구)

  • 이상호;김상효;강용규;박철원
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1997.04a
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    • pp.3-10
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    • 1997
  • Meshless particle method is a numerical technique which does not use the concept of element. This method can easily handle special engineering problems which cause difficulty in the use of finite element method, however it has a drawback that essential boundary condition is not satisfied. In this paper, several studies for satisfying essential boundary conditions and enhancing the accuracy of solutions are discussed. Particular emphasis is placed on a new numerical technique in which finite elements are used on the boundaries to satisfy the essential boundary conditions and meshless particle method is used in the interior domain. For coupling of the two methods interface elements are introduced into the zone between the subdomains using meshless particle method and finite element method. The shape functions and the approximated displacement functions of the interface element are derived with the ramp function based on the shape function of finite elements. The whole numerical procedures are formulated by Galerkin method. Several numerical examples for enhancing the accuracy of solution in the meshless particle method and a new coupling method are presented.

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Fixed-accuracy confidence interval estimation of P(X > c) for a two-parameter gamma population

  • Zhuang, Yan;Hu, Jun;Zou, Yixuan
    • Communications for Statistical Applications and Methods
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    • v.27 no.6
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    • pp.625-639
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    • 2020
  • The gamma distribution is a flexible right-skewed distribution widely used in many areas, and it is of great interest to estimate the probability of a random variable exceeding a specified value in survival and reliability analysis. Therefore, the study develops a fixed-accuracy confidence interval for P(X > c) when X follows a gamma distribution, Γ(α, β), and c is a preassigned positive constant through: 1) a purely sequential procedure with known shape parameter α and unknown rate parameter β; and 2) a nonparametric purely sequential procedure with both shape and rate parameters unknown. Both procedures enjoy appealing asymptotic first-order efficiency and asymptotic consistency properties. Extensive simulations validate the theoretical findings. Three real-life data examples from health studies and steel manufacturing study are discussed to illustrate the practical applicability of both procedures.

Optimization of Process Variables of Shape Drawing for Steering Spline Shaft (조향장치용 스플라인 샤프트 이형인발 공정변수 최적화)

  • Lee, S.K.;Kim, S.M.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.132-137
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    • 2010
  • In the multi-pass shape drawing process, the appropriate process design is very important to produce sound products. The reduction ratio, die angle, and the intermediate die shape are very important process variable of the multi-pass shape drawing. The aim of this study is the determination of the reduction ratio, die angle, and the intermediate die shape of the 2 pass shape drawing process for producing steering spline shaft. In this study, FE analysis, Taguchi method, and ANN(artificial neural network) were applied to determine the appropriate reduction ratio, die angle, and intermediate die shape. After the determination of the process variables, FE analysis and drawing experiment were performed to evaluate the effectiveness of the determined process variables. The dimensional accuracy of the final drawn spline shaft was evaluated by using 3D surface profiler and 3D laser digitizing system.

Shape Design Optimization Using Isogeometric Analysis (등기하 해석법을 이용한 형상 최적설계)

  • Ha, Seung-Hyun;Cho, Seon-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.3
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    • pp.233-238
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    • 2008
  • In this paper, a shape design optimization method for linearly elastic problems is developed using isogeometric approach. In many design optimization problems for practical engineering models, initial raw data usually come from a CAD modeler. Then, designers should convert the CAD data into finite element mesh data since most of conventional design optimization tools are based on finite element analysis. During this conversion, there are some numerical errors due to geometric approximation, which causes accuracy problems in response as well as design sensitivity analyses. As a remedy for this phenomenon, the isogeometric analysis method can be one of the promising approaches for the shape design optimization. The main idea of isogeometric approach is that the basis functions used in analysis is exactly the same as the ones representing the geometry. This geometrically exact model can be used in the shape sensitivity analysis and design optimization as well. Therefore the shape design sensitivity with high accuracy can be obtained, which is very essential for a gradient-based optimization. Through numerical examples, it is verified that the shape design optimization based on an isogeometic approach works well.

A study on based shape monitoring in HERW pipe production by using structured light beam (구조화된 직선빔을 이용한 구조파 전기 저항 용접파이프의 비드 형상 측정에 관한 연구)

  • 고국원;김종형;조형석;공원일
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.672-678
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    • 1993
  • The bead shape in high frequency electric resistance (HER) pipe welding gives important information ons judging current welding state. In most manufacturing process, the heat input is controlled by skilled operators observing color and bead shape. We proposed the bead shape monitoring system in HERW pipe process by using structured light beam. We reconstructs 3-D shape of bead from the measured data, and compare this shape with real 3-D shape obtained by coordinate-measuring machine. This experiment results show that the proposed system can monitor the bead shape with good accuracy.

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