• Title/Summary/Keyword: Shaft misalignment

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Analysis for the Effect of the Misalignment of the Power Line from the Displacement Caused by the Ship Motion of the Main Propulsion System (선체운동에 의한 주추진계의 변위가 동력축의 축 어긋남에 미치는 영향 분석)

  • Han, Hyung-Suk;Lee, Kyung-Hyun;Cho, Heung-Gi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.1
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    • pp.46-52
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    • 2012
  • Since the engine and reduction gear in a naval vessel are usually supported by the mounting system separately, the misalignment between the input shaft of the reduction gear and the output shaft of the engine should occur caused by ship motion. In this study, this misalignment is estimated from the linear static analysis assuming that the phase of movements of the engine and reduction gear at low frequency range is same and the dynamic effect is not affect to them. Through comparing the relative displacement of the engine and reduction gear calculated from linear static analysis to that from dynamic analysis as well as experiment, the assumption in this study could be verified.

Thermohydrodynamic Bubbly Lubrication Analysis of High-Speed Journal Bearing (공기 혼합오일에 대한 고속 저어널 베어링 열유체 윤활 해석)

  • 전상명
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.321-334
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    • 2001
  • The influence of aerated oil on high-speed journal bearing Is examined by thermohydrodynamic lubrication theory to lubrication with mixtures of a Newtonian liquid and an ideal gas. For this purpose, analytical models for viscosity and density of aerated oil in fluid-film bearing are applied. Convection to the walls, mixing with supply oil and re-circulating oil, and some degree of journal misalignment are considered. The results show that deliberate oil aeration can increase the load capacity of high-speed plain Journal bearing. And the load capacity is increased more by oil aeration under the conditions of shaft misalignment and higher speed.

Prediction of the Fatigue Life of Deep Groove Ball Bearing under Radial and Moment Loads -Equivalent Dynamic Loads- (반경방향과 모멘트하중 하에서의 깊은홈 볼베어링의 피로수명 평가 -동등가하중식 제안-)

  • 김완두;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1654-1663
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    • 1994
  • Even if the ball bearing was conservatively designed considering the dynamic capacity and the rating life, sometimes the bearing was early failed on account of the misalignment and the lubricant contaminations etc. Misalignment was generated when bearing-shaft system transmitted large power and when the bearing was inadequately mounted. It was possible to predict the fatigue life of ball bearing under the misalignment considering the motions of ball, cage and raceway, and the factors of the effect on fatigue life. Misalignment affected on ball bearing as radial and moment load and the relationships between misalignment and moment were obtained. In this paper, the analysis of the load distributions between ball and raceway, and the prediction of fatigue life of deep groove ball bearing under radial and moment loads were carried out. And, the new formulation of equivalent dynamic load considering the effects of moment load was proposed.

Study on Rub Vibration of Rotary Machine for Turbine Blade Diagnosis (터빈 블레이드 진단을 위한 회전기계 마찰 진동에 관한 연구)

  • Yu, Hyeon Tak;Ahn, Byung Hyun;Lee, Jong Myeong;Ha, Jeong Min;Choi, Byeong Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.714-720
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    • 2016
  • Rubbing and misalignment are the most usual faults that occurs in rotating machinery and with them severe effect on power plant availability. Especially blade rubbing is hard to detect on FFT spectrum using the vibration signal. In this paper, the possibility of feature analysis of vibration signal is confirmed under blade rubbing and misalignment condition. And the lab-scale rotor test device provides the blade rubbing and shaft misalignment modes. Feature selection based on GA (genetic algorithm) is processed by the extracted feature of the time domain. Then, classification of the features is analyzed by using SVM (support vector machine) which is one of the machine learning algorithm. The results of features selection based on GA compared with those based on PCA (principal component analysis). According to the results, the possibility of feature analysis is confirmed. Therefore, blade rubbing and shaft misalignment can be diagnosed by feature of vibration signal.

Effect of Shaft Misalignment on Bending Strength of Helical Gear for Metro Vehicles (전동차용 헬리컬기어의 축 조립오차에 따른 굽힘강도의 영향)

  • Lee, Dong-Hyung;Choi, Don-Bum;Kang, Seong-Woong;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.64-72
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    • 2022
  • Gear designers need to select the proper tolerances for deviations in both the center distance and parallelism of axes because these deviations cause high stresses and lead to fatigue breakage of the teeth. In this study, a three-dimensional finite element analysis model was developed for a helical gear used in metro vehicles, and a bending stress analysis method for gear pairs was established according to the contact position change. Using this model, the effect of shaft misalignment due to the center distance and shaft parallelism deviations on the bending stress of the gear was analyzed. As a result, the magnitude of the bending stress changed nearly linearly with the change in the center distance deviation. The tooth contact of the helical gear is biased toward the end of the tooth width when the parallelism deviations of the shaft occur, and the tooth root bending stress increases.

Dynamic Response Analysis of 2.5MW Wind Turbine Gearbox with Flexible Pins (유연핀을 적용한 2.5MW급 풍력발전기용 기어박스의 동응답 해석)

  • Cho, Jin-Rae;Jeong, Ki-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.37-44
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    • 2016
  • This study is concerned with the numerical investigation of dynamic characteristics of 2.5MW-class wind turbine gearbox in which the misalignment improvement of plenary gear shafts by the flexible pins and the dynamic impact response are analyzed by the finite element method. The tooth contact between gears is modelled using the line element having the equivalent tooth stiffness and the contact ratio to accurately and effectively reflect the load transmission in the internal complex gear system. The equivalent tooth stiffness is calculated by utilizing the tooth deformation analysis and the impulse torque is applied to the input shaft for the dynamics response characteristic analysis. Through the numerical experiments, the equivalent tooth stiffness model was validated and the misalignment improvement of planetary gear shafts was confirmed from the comparison with the cases of fixed shafts at one and both ends.

Study of Dynamic Characteristics of Angular Misalignment of High-pressure Turbine in 1000MW Nuclear Power Plant (축정렬 불량시 베어링 특성 변화에 따른 발전소 증기 터빈의 동특성 연구)

  • Sohn, Seok-Man;Lee, Jun-Shin;Yoo, Ki-Wan;Lee, Sun-Ki;Kim, Tae-Ryong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.664-669
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    • 2000
  • Angular misalignment is one of the important causes for shaft vibration of turbine-generator in 1000MW nuclear power plant. It may cause the plant unexpected shutdown and subsequent accident. The change of dynamic characteristics in journal bearing and rotor due to angular misalignment in high pressure turbine is analyzed. The stiffness/damping coefficients of journal bearing increase as angular misalignment. Subsequently the natural frequency of HP turbine is changed. It was found that the natural frequency may locate near 2 times operating frequency in case of severe misalignment.

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Effects of Misalignment of High Speed Flexible Coupling on the Fighter Aircraft Transmission Characteristics

  • Samikkanu, Nagesh;Basha, Abu Muhammed Junaid
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.2
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    • pp.91-99
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    • 2012
  • The Fighter aircraft transmission system consists of a light weight, High Speed Flexible Coupling (HSFC) known as Power Take-Off shaft (PTO) for connecting Engine gearbox (EGB) with Accessory Gear Box (AGB). The HSFC transmits the power through series of specially contoured metallic annular thin flexible plates whose planes are normal to the torque axis. The HSFC operates at high speed ranging from 10,000 to 18,000 rpm. The HSFC is also catered for accommodating larger lateral and axial misalignment resulting from differential thermal expansion of the aircraft engine and mounting arrangement. The contoured titanium alloy flexible plates are designed with a thin cross sectional profile to accommodate axial and parallel misalignment by the elastic material flexure. This paper investigates the effect of misalignment on the transmission characteristics of the HSFC couplings. A mathematical model for the HSFC coupling with misalignment has been developed for analyzing the torque transmission and force interaction characteristics. An extensive testing has been conducted for validating characteristics of the designed coupling under various misalignment conditions. With this the suitability of the model adapted for the design iteration of HSFC development is validated. This method will reduce the design iteration cycles of HSFC and can be extended for the similar development of flexible couplings.

Bi-spectrum for identifying crack and misalignment in shaft of a rotating machine

  • Sinha, Jyoti K.
    • Smart Structures and Systems
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    • v.2 no.1
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    • pp.47-60
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    • 2006
  • Bi-spectrum is a tool in the signal processing for identification of non-linear dynamic behvaiour in systems, and well-known for stationary system where components are non-linearly interacting. Breathing of a crack during shaft rotation is also exhibits a non-linear behaviour. The crack is known to generate 2X (twice the machine RPM) and higher harmonics in addition to 1X component in the shaft response during its rotation. Misaligned shaft also shows similar such feature as a crack in a shaft. The bi-spectrum method has now been applied on a small rotating rig to observe its features. The bi-spectrum results are found to be encouraging to distinguish these faults based on few experiments conducted on a small rig. The results are presented here.

Operating Performance Limitations of Tilting Pad Thrust Bearings Due to Misalignment (정렬불량에 따른 틸팅 패드 스러스트 베어링의 운전 성능 한계 검토)

  • Song, AeHee;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.82-87
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    • 2020
  • In thrust bearings, the thrust collar and bearing surface need to be parallel to each other to ensure that all pads share the same load. In rotating machines, the shaft system cannot achieve perfect alignment. Misalignment of the thrust collar results in some pads supporting a higher load than others and excessive loads being placed on some pads. Consequently, high loads and high temperatures may occur in the bearing. Thus, in this study, we aim to analytically evaluate the performance of a misaligned non-equalizing direct lubricated tilting pad thrust bearing. We define the oil film thickness of the misaligned thrust bearing using the Byrant angle. Additionally, we calculate the pressure distribution and temperature distribution of the thrust bearing using the generalized Reynolds equation and energy equation. The design limit of the thrust bearing is defined by the load and temperature. Therefore, we evaluate the allowable misalignment angle as the limit of the maximum load and temperature. The analysis results demonstrate that an increase in the speed and load corresponds to a smaller allowable misalignment angle. However, as this is not the same for all thrust bearings, evaluating the allowable misalignment angle at each thrust bearing is essential.