• Title/Summary/Keyword: Sensor failures

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Monitoring bridge scour using dissolved oxygen probes

  • Azhari, Faezeh;Scheel, Peter J.;Loh, Kenneth J.
    • Structural Monitoring and Maintenance
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    • v.2 no.2
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    • pp.145-164
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    • 2015
  • Bridge scour is the predominant cause of overwater bridge failures in North America and around the world. Several sensing systems have been developed over the years to detect the extent of scour so that preventative actions can be performed in a timely manner. These sensing systems have drawbacks, such as signal inaccuracy and discontinuity, installation difficulty, and high cost. Therefore, attempts to develop more efficient monitoring schemes continue. In this study, the viability of using optical dissolved oxygen (DO) probes for monitoring scour depths was explored. DO levels are very low in streambed sediments, as compared to the standard level of oxygen in flowing water. Therefore, scour depths can be determined by installing sensors to monitor DO levels at various depths along the buried length of a bridge pier or abutment. The measured DO is negligible when a sensor is buried but would increase significantly once scour occurs and exposes the sensor to flowing water. A set of experiments was conducted in which four dissolved oxygen probes were embedded at different soil depths in the vicinity of a mock bridge pier inside a laboratory flume simulating scour conditions. The results confirmed that DO levels jumped drastically when sensors became exposed during scour hole evolution, thereby providing discrete measurements of the maximum scour depth. Moreover, the DO probes could detect any subsequent refilling of the scour hole through the deposition of sediments. The effect of soil permeability on the sensing response time was also investigated.

Study on Fault Diagnosis and Data Processing Techniques for Substrate Transfer Robots Using Vibration Sensor Data

  • MD Saiful Islam;Mi-Jin Kim;Kyo-Mun Ku;Hyo-Young Kim;Kihyun Kim
    • Journal of the Microelectronics and Packaging Society
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    • v.31 no.2
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    • pp.45-53
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    • 2024
  • The maintenance of semiconductor equipment is crucial for the continuous growth of the semiconductor market. System management is imperative given the anticipated increase in the capacity and complexity of industrial equipment. Ensuring optimal operation of manufacturing processes is essential to maintaining a steady supply of numerous parts. Particularly, monitoring the status of substrate transfer robots, which play a central role in these processes, is crucial. Diagnosing failures of their major components is vital for preventive maintenance. Fault diagnosis methods can be broadly categorized into physics-based and data-driven approaches. This study focuses on data-driven fault diagnosis methods due to the limitations of physics-based approaches. We propose a methodology for data acquisition and preprocessing for robot fault diagnosis. Data is gathered from vibration sensors, and the data preprocessing method is applied to the vibration signals. Subsequently, the dataset is trained using Gradient Tree-based XGBoost machine learning classification algorithms. The effectiveness of the proposed model is validated through performance evaluation metrics, including accuracy, F1 score, and confusion matrix. The XGBoost classifiers achieve an accuracy of approximately 92.76% and an equivalent F1 score. ROC curves indicate exceptional performance in class discrimination, with 100% discrimination for the normal class and 98% discrimination for abnormal classes.

Timely Sensor Fault Detection Scheme based on Deep Learning (딥 러닝 기반 실시간 센서 고장 검출 기법)

  • Yang, Jae-Wan;Lee, Young-Doo;Koo, In-Soo
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.1
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    • pp.163-169
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    • 2020
  • Recently, research on automation and unmanned operation of machines in the industrial field has been conducted with the advent of AI, Big data, and the IoT, which are the core technologies of the Fourth Industrial Revolution. The machines for these automation processes are controlled based on the data collected from the sensors attached to them, and further, the processes are managed. Conventionally, the abnormalities of sensors are periodically checked and managed. However, due to various environmental factors and situations in the industrial field, there are cases where the inspection due to the failure is not missed or failures are not detected to prevent damage due to sensor failure. In addition, even if a failure occurs, it is not immediately detected, which worsens the process loss. Therefore, in order to prevent damage caused by such a sudden sensor failure, it is necessary to identify the failure of the sensor in an embedded system in real-time and to diagnose the failure and determine the type for a quick response. In this paper, a deep neural network-based fault diagnosis system is designed and implemented using Raspberry Pi to classify typical sensor fault types such as erratic fault, hard-over fault, spike fault, and stuck fault. In order to diagnose sensor failure, the network is constructed using Google's proposed Inverted residual block structure of MobilieNetV2. The proposed scheme reduces memory usage and improves the performance of the conventional CNN technique to classify sensor faults.

Moving Object Tracking Scheme based on Polynomial Regression Prediction in Sparse Sensor Networks (저밀도 센서 네트워크 환경에서 다항 회귀 예측 기반 이동 객체 추적 기법)

  • Hwang, Dong-Gyo;Park, Hyuk;Park, Jun-Ho;Seong, Dong-Ook;Yoo, Jae-Soo
    • The Journal of the Korea Contents Association
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    • v.12 no.3
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    • pp.44-54
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    • 2012
  • In wireless sensor networks, a moving object tracking scheme is one of core technologies for real applications such as environment monitering and enemy moving tracking in military areas. However, no works have been carried out on processing the failure of object tracking in sparse sensor networks with holes. Therefore, the energy consumption in the existing schemes significantly increases due to plenty of failures of moving object tracking. To overcome this problem, we propose a novel moving object tracking scheme based on polynomial regression prediction in sparse sensor networks. The proposed scheme activates the minimum sensor nodes by predicting the trajectory of an object based on polynomial regression analysis. Moreover, in the case of the failure of moving object tracking, it just activates only the boundary nodes of a hole for failure recovery. By doing so, the proposed scheme reduces the energy consumption and ensures the high accuracy for object tracking in the sensor network with holes. To show the superiority of our proposed scheme, we compare it with the existing scheme. Our experimental results show that our proposed scheme reduces about 47% energy consumption for object tracking over the existing scheme and achieves about 91% accuracy of object tracking even in sensor networks with holes.

A Backup Node Based Fault-tolerance Scheme for Coverage Preserving in Wireless Sensor Networks (무선 센서 네트워크에서의 감지범위 보존을 위한 백업 노드 기반 결함 허용 기법)

  • Hahn, Joo-Sun;Ha, Rhan
    • Journal of KIISE:Information Networking
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    • v.36 no.4
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    • pp.339-350
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    • 2009
  • In wireless sensor networks, the limited battery resources of sensor nodes have a direct impact on network lifetime. To reduce unnecessary power consumption, it is often the case that only a minimum number of sensor nodes operate in active mode while the others are kept in sleep mode. In such a case, however, the network service can be easily unreliable if any active node is unable to perform its sensing or communication function because of an unexpected failure. Thus, for achieving reliable sensing, it is important to maintain the sensing level even when some sensor nodes fail. In this paper, we propose a new fault-tolerance scheme, called FCP(Fault-tolerant Coverage Preserving), that gives an efficient way to handle the degradation of the sensing level caused by sensor node failures. In the proposed FCP scheme, a set of backup nodes are pre-designated for each active node to be used to replace the active node in case of its failure. Experimental results show that the FCP scheme provides enhanced performance with reduced overhead in terms of sensing coverage preserving, the number of backup nodes and the amount of control messages. On the average, the percentage of coverage preserving is improved by 87.2% while the additional number of backup nodes and the additional amount of control messages are reduced by 57.6% and 99.5%, respectively, compared with previous fault-tolerance schemes.

Development of Packaging Technology for CdTe Multi-Energy X-ray Image Sensor (CdTe 멀티에너지 엑스선 영상센서 패키징 기술 개발)

  • Kwon, Youngman;Kim, Youngjo;Ryu, Cheolwoo;Son, Hyunhwa;Kim, Byoungwook;Kim, YoungJu;Choi, ByoungJung;Lee, YoungChoon
    • Journal of the Korean Society of Radiology
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    • v.8 no.7
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    • pp.371-376
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    • 2014
  • The process of flip-chip bump bonding, Au wire bonding and encapsulation were sucessfully developed and modularized. The CdTe sensor and ROIC were optimally jointed together at $150^{\circ}C$ and $270^{\circ}C$ respectively under24.5 N for 30s. To make SnAg bump on ROIC easy to be bonded, the higher bonding temperature was established than CdTe sensor's. In addition, the bonding pressure was lowered minimally because CdTe Sensor is easier to break than Si Sensor. CdTe multi-energy sensor module observed were no electrical failures in the joints using developed flip chip bump bonding and Au wire bonding process. As a result of measurement, shearing force was $2.45kgf/mm^2$ and, it is enough bonding force against threshold force, $2kgf/mm^2s$.

The NF-l6D VISTA Simulation System

  • Siouris, George M.
    • Transactions on Control, Automation and Systems Engineering
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    • v.4 no.2
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    • pp.114-123
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    • 2002
  • Called VISTA (Variable-stability In-flight Simulator Test Aircraft), the one-of-a-kind NF-l6D has a simulation system that can mimic several aircraft. Though housed in an F-l6 Fighting Falcon airframe, VISTA can also act like the F-15 Eagle or the Navy's F-14 Tomcat. More importantly, such flexibility allows for improved training and consolidation of some sorties. Consequently USAF Test Pilot School students will have an opportunity to learn how to test future integrated cockpits. In this paper we will use the multiple model adaptive estimation (MMAE) and the multiple model adaptive controller (MMAC) techniques to model the aircraft's flight control system containing the longitudinal and lateral-directional axes. Single and dual actuator and sensor failures will also be included in the simulation. White Gaussian noise will be included to simulate the effects of atmospheric disturbances.

Study on the Quantification of Failure Rate for Safety-critical Fault-tolerant USN System (안전필수 결함허용 USN시스템의 고장률정량화에 관한 연구)

  • Shin, Duc-Ko;Shin, Kyung-Ho;Jo, Hyun-Jeong;Song, Yong-Soo
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1414-1419
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    • 2011
  • In this paper we study the modeling to quantitatively assess the failure rate of USN system designed for fault-tolerant architecture, aiming at applying the world's best domestic USN technology to safety-critical railways. In order to apply the USN system to the safety-critical field like a train control sector that the failures of controllers may cause severe railway accidents such as train collision and derailment, the quantitative reliability and safety evaluation recommended in IEC 62278 must be preceded. We also develop the evaluation model for overall system failure rate for the distributed network structure, which is the characteristics of USN system. Especially, we allocate reliability targets to component units, and present an availability evaluation plan through the plan on the quantitative achievement of failure rate for sensor nodes, gateways, radio-communication network and servers, along with the failure rate model of the overall system considering network operational features.

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AE센서와 감지판을 이용한 칩 형태 감지에관한 연구

  • 윤재웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.300-304
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    • 1993
  • Chip formation control is an important problem in the automation of manufacturing process, since the continuous chip can cause catastrophic failures of the tooling and entangle the workpiece causing damage. However, it is impossible to predict chip form correctly due to the complex nature of cutting process. In order to detect the chip form for unmanned manufacturing, a new identification method is proposed. The feasibility of using acoustic emission signals from the sensing plate for identification of chip form is investigated. Experiments were conducted under the various cutting conditions. When the acoustic emission sensor is attached to the sensing plate, it turns out that the moving averaged AE signals correlated well with the collision of segmented chips with the plate. The sensitivity of moving averaged AE signals to chip congestions due to continuous chip formation is illustrated as well.

Aging Diagnosis of Model Coil of HV Induction Motor Using HFPD and Neural Networks (HFPD 및 신경회로망을 이용한 고압 유도전동기 모델코일 열화진단)

  • Kim, Deok-Geun;Im, Jang-Seop;Yeo, In-Seon
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.51 no.8
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    • pp.361-367
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    • 2002
  • Many failures in high voltage equipment are preceded by partial discharge activity. In this paper deals with the application of the high frequency partial discharge measurement technique in motorette. HFPD measurement is very effective method to detect the PD occurred in motorette which is the called name of test specimen for accelerating test of stator winding[1] In this study, CT type HFPD sensor is used to detect the partial discharges and a measured HFPD pattern is analyzed by fractal mathematics. The neural network algorithm is used to pattern recognition and ageing diagnosis. As a result of this study, the fractal dimensions are increased along to applied voltage and HFPD pattern recognition using neural network shown excellent recognition rate. Also, the ageing diagnosis of motorette has been Possible.