• Title/Summary/Keyword: Seat-ring

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On the Contact Behavior Analysis of an O-ring Seal including a Temperature Gradient (O-링 시일에서 온도를 고려한 접촉거동 해석에 관한 연구)

  • 고영배;조승현;이영숙;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.283-288
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    • 1999
  • The sealing performance of an elastomeric O-ring seat with a temperature gradient has been analyzed for the contact stress behaviors that develop between the O-ring seal and the surfaces with which it comes into contact. The leakage of an O-ring seal will occur when the pressure differential across the seal just exceeds the initial (or static) peak contact stress. The contact stress behaviors that develop in compressed O-rings, in common case of restrained geometry (grooved), are investigated using the finite element method. The analysis includes material hyperelasticity and axisymmetry. The computed FEM results show that the contact stress behaviors are related to a compression rate and a temperature gradient between the vacuum chamber with a groove and the contacting plate with a cooling jacket.

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Finite Element Analysis for the Contact Behavior in Double-Type Mechanical Face Seals Used for Small Hydro Power Turbine (소수력 터빈용 복수 기계평면시일의 접촉거동에 관한 유한요소해석)

  • Kim, Chung-Kyun;Kang, Hyun-Joon
    • Tribology and Lubricants
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    • v.21 no.5
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    • pp.201-208
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    • 2005
  • This paper presents the FEM analysis on the contact behavior characteristics of mechanical face seals in a small hydro-power turbine. Especially, the axial displacement and contact normal stress between a seal ring and a seal seat of a primary sealing unit have been analyzed as functions of rotating speed of a hydro-turbine, sealing gap, water and cooling fluid temperature. Those are strongly related to a leakage of water and wear between a seal ring and a seal seat. The FEM computed results present that the rotating speed of a hydro-turbine may be kept less than 800 rpm, and the sealing gap in a primary sealing unit is restricted $0.5\~5$. The coolant temperature in which is most influential parameter to the contact behaviors of a sealing unit may be kept less than $15^{\circ}C$ for a safe operation of a sealing unit without a leakage and wear.

Study on the Manufacturing Technology of 2-Cavity Fine Blanking Seat Recliner Die with Minute Module of Accurate Gear (초정밀 Gear 미세 모듀율을 가진 2 Cavity 파인 블랭킹 시트 리클라이너 금형 제조기술에 관한 연구)

  • Park, Dong-Hwan;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.22-30
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    • 2016
  • It is very important to obtain the net shape of the product to maximize the shear cutting surface of fine blanking. In this paper, the fine blanking die was manufactured to achieve part characteristics, such as flatness and a fully sheared surface. The V-ring in the fine blanking die was designed to prevent lateral movement of the material. The fine blanking experiment was conducted with the fine blanking die. The material usage rate was increased by over 5.7% and that of the water-soluble lubricant was decreased by over 33% when the 2-cavity die technology was applied to fine blanking. The capacity of the existing press could lead to productivity improvement and cost reduction. Thus, 2-cavity die technology for fine blanking with a minute module of an accurate gear for producing seat recliner parts was developed.

A Study on the Repair Welding Methods for Cylinder Block of Diesel Engines (디젤기관 실린더 블록의 보수용접법에 대한 연구)

  • Kim, Jong-Ho;Cho, Sang-Myung
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.287-288
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    • 2006
  • Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules, welding repairs of cylinder block made of cast irons are generally not permitted. However, such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the cylinder blocks, made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding methods of packing seat and o-ring seat of cylinder block and apply them to the practice. It is concluding remarks that the suspected crack by a magnetic particle test due to different magnetic permeability can be identified, which are not associated with a mechanical discontinuity.

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Geometric Effects on Pressure Distribution in Mechanical Face Seals (기계평면시일의 기하학적 형태가 압력분포에 미치는 영향에 관한 연구)

  • 김청균;이일권
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.48-54
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    • 1989
  • The effects of angular misalignment, coning and the temperature difference between the primary seal ring and the seal seat on the pressure distribution in mechanical face seals are analyzed. The modified Reynolds equation for the temperature dependent viscosity was solved by a finite difference approximation and Gauss-Seidel method. It is shown that the amplitude of pressure is significantly affected by the misalignment of the seals and a large temperature difference between the rotor and the stator.

원자력발전소 주증기 차단밸브스템 손상의 피로해석

  • 정대율;이우방;최원필
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.359-364
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    • 1996
  • '93.4월에 고리원자력 4호기 운전중(원자로 출력 100%, 발전기 출력 975MWe) 주증기 차단밸브 (MSIV)의 닫힘으로 인해 발전소가 정지되었다. 밸브분해 점검결과 밸브스템이 Back Seat Ring 조립부위 Notch 부위에서 Steam Flow와 평행한 방향으로 절단되어, 밸브스템의 손상원인을 규명하기 위한 본 연구에서는 피로해석절차도에 따라 S-N 곡선에 근거하여 피로해석을 수행하였다. 피로해석결과 밸브스템의 초기균열 생성원인은 Stem Notch 부위의 제작결함과 발전소 정지시 밸브를 급속히 닫을 때 작용하는 충격하중등에 의해 발생된 것으로 추정되며 인장평균응력과 관내 유체의 진동하중의 변동응력이 조합하여 피로균열을 가속시켜 파손을 일으킨 것으로 사교된다.

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An Electrochemical Study on Corrosion Property of Repair Welding Part for Exhaust Valve (배기밸브 보수 용접부의 부식 특성에 관한 전기화학적 연구)

  • Moon, Kyung-Man;Lee, Kyu-Hwan;Cho, Hwang-Rae;Lee, Myung-Hoon;Kim, Yun-Hae;Kim, Jin-Gyeong
    • Journal of Ocean Engineering and Technology
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    • v.22 no.3
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    • pp.82-88
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    • 2008
  • The diesel engine of the merchant ship has been aperated in severe environments more and more, because the temperature of the exhaust gas of a combustion chamber is getting higher and higher with increasing use of heavy oil of law quality, due to the significant increase in the price of oil in recent some years. As a result, the degree of wear and corrosion between exhaust valve and seat ring is more serious compared to other engine parts. Thus the repair welding of exhaust valve and seat ring is a unique method to prolong the life of the exhaust valve, from an economical point of view. In this study, the corrosion property of both weld metal and base metal was investigated using electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and polarization resistance in 5% H2SO4 solution. The test specimen was a part of an exhaust valve stem being welded as the base metal, using various welding methods. In all cases, the corrosion resistance as well as hardness of the weld metal zone was superior to the base metal. In particular, plasma welding showed relatively good properties for both corrosion resistance and hardness, compared to other welding methods. In the case of DC SMAW (Shielded metal arc welding), corrosion resistance of the weld metal zone was better than that of the base metal, although its hardness was almost same as the base metal.

A Study on the Repair Welding Methods for Cylinder Block of Diesel Engines (디젤기관 실린더 블록의 보수용접법에 관한연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.331-337
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    • 1999
  • Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules welding reparis of cylinder block made of cast irons are generally not permitted. However such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the clinder blocks made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding meth-ods of packing seat and o-ring seat of cylinder block and apply them to the practice. The following conclusions are botained :1 The tensile strength of weld of cast iron more than that of base metal can be obtained by means of preheating keeping temperature above $100^{\circ}C$ between welding pass-es preventing slag inclusion peening and cramping weld metal by studs. 2. The suspected crack by a magnetic particle test due to different magnetic permeability can be identified which are not associated with a mechanical discotinuity.

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