• Title/Summary/Keyword: Sawdust board

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Studies on Manufacture of Thin Composite Panel for Substitute Use of Plywood (II) - Development of Thin Composite by Composition Type Applied to Optimum Manufacturing Condition - (합판(合板) 대용(代用) 박판상(薄板狀) 복합재(複閤材) 제조(製造)에 관(關)한 연구(硏究) (II) -최상제조조건(最適製造條件)을 적용(適用)한 구성형태별(構成形態別) 박판상(薄板狀) 복합재(複閤材) 개발(開發)-)

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.4
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    • pp.74-84
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    • 1995
  • Eight types of thin composite panels were manufactured by press-lam and mat-forming process applied to optimum manufacturing condition, studied in former first research by author (1995). They were tested and compared with control boards on dimensional stability, internal bond strength, tensile strength, Screw withdrawal strength, and bending properties. These thin composite panels manufactured by mat-forming process were generally superior to those by press-lam in dimensional stability and mechanical properties. In the dimensional stability and mechanical properties of thin composite panels manufactured by mat-forming process, the thin composite panels (A and E type) composed of particle or sawdust core and veneer face with polyethylene film, were as good as those of common plywood (control board). Internal bond strength showed highest value in the thin composite panel(D type) which composed of particle core and polypropylene screen face with polyethylene film. The thin composite panels(G and H type) composed of sawdust or particle core and polypropylene screen face with polyethylene film by press-lam and mat-forming process, showed most highest value in dimensional stability and water absorption.

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A Change in Surface Temperature of Ceramics Made from Board Mixed with Sawdust and Rice Husk - Effect of Resin Impregnation Rate and Carbonization Temperature - (톱밥과 왕겨 혼합보드로 제조된 세라믹의 표면 온도 변화 - 수지함침율 및 탄화온도의 영향 -)

  • Oh, Seung-Won;Park, Hee-Jun
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.1
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    • pp.43-48
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    • 2010
  • This study was aimed at offering basic data to develop a new use of sawdust and rice husk. The results of this study were as follows: In surface temperature of ceramics by resin impregnation rate, the velocity was great in the early time of heat transfer because the temperature precipitously increased to 10 minutes elapsed. Also, the surface temperature of ceramics manufactured in resin impregnation rate of 60~70% indicated the highest. Heat transfer was fast in terms of the changes in surface temperature of ceramics according to the carbonization temperature, as because the density of ceramics made on condition of the carbonization temperature of $1000^{\circ}C$and $1200^{\circ}C$ was high. Moreover, ceramics maintained heat for a long time because the descent velocity of surface temperature of ceramics was slower than that of heater.

Properties of Board Manufactured from Sawdust, Ricehusk and Charcoal (톱밥과 왕겨 및 숯을 이용하여 제조한 보드의 성질)

  • HWANG, Jung-Woo;OH, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.1
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    • pp.61-75
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    • 2020
  • In this study, the environmentally friendly material charcoal was added to ricehusk, an agricultural by-product, and sawdust, which emerges during the sawing process, to produce board by mixing ratio and concentration levels of ricehusk and charcoal; it then investigated its physical properties for development purposes and achieved the following results. The water absorption and thickness swelling of the compounded board produced per adding ratio of ricehusk and charcoal showed a gradually decreasing tendency along with the increase in adding ratio of the charcoal, and as the density of the compounded board increased, the water absorption decreased, while the thickness swelling increased. The internal bond strength of the compounded board had indicated its highest value of 0.49N/㎟ at the density of 0.7g/㎤. This satisfied the quality standard for KSF 3104 Particleboard. The internal bond strength of the compounded board manufactured per adding ratio of ricehusk and charcoal showed a steady decrease with the decrease in the adding ratio of ricehusk, and an increase in the addingratio of the charcoal. Also, in cases when the ratio of the ricehusk and charcoal by KSF 3104 quality standard were 35:5 and 30:10, it satisfied the quality standard of 15.0-type, whereas it satisfied the 13.0-type quality standard if the ratios were 25:15 and 20:20. It showed a tendency of increasing hardness of the compounded board with the increase in density, and decreasing hardness with the increase in the adding ratio of the charcoal.

A Study on the Mechanical and Physical Properties of Sawdustboard combined with Plastic Chip (플라스틱칩 결체(結締) 톱밥보드의 기계적(機械的) 및 물리적(物理的) 성질(性質)에 관(關)한 연구(硏究))

  • Lee, Phil-Woo;Suh, Jin-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.15 no.3
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    • pp.44-55
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    • 1987
  • In order to study the effect of sawdustboard combined with plastic chips, 0.5mm($T_1$), 1mm($T_2$), 1.4mm($T_3$) thick nylon fiber. polypropylene rope fiber(RP), and 0.23mm thick moth-proof polypropylene net fiber(NP) were cut into 0.5, 1, 2cm long plastic chips. Thereafter, sawdustboard combined with plastic chips prepared as the above and plastic non-combined sawdustboard(control) were manufactured into 3 types of one-, two-, and three layer with 5 or 10% combination level. By the discussions and results at this study, the significant conclusions of mechanical and physical properties were summarized as follows: 1. The MORs were shown in the order of 3 layer> 2 layer> 1 layer among plastic non-combined boards, and $T_3$ < $T_2$ < $T_1$ < RP (NP(5%) < NP(l0%) among plastic combined boards. In 2cm long plastic chip in 1 layer board, the highest strength through all the composition was recognized. 1 layer board showing the lower strength with 0.5cm plastic chip rendered to the bending strength improvement by 2 or 3 layer board composition. On the other hand, 2 or 3 layer combined with 1, 2cm long polypropylene net fiber chips incurred MOR's conspicuous decrease requiring optimum plastic chip combined level and consideration to combined type. 2. MOE in plastic non-combined 3 layer board exhibited sandwich construction effect by higher resin content application to surface layer in the order of 3layer>1layer>2layer with the highest stiffness of the board combined with polypropylene chip, while nylon chip-combined board had little difference from plastic non-combined board. In relevant to length and layer effect, 3 layer board combined with the 0.5cm long polypropylene net fiber chip in 5% and 10% combined level presented 34-43% and 44-76% stiffness increase against plastic non-combined board(control), respectively. Moreover, in 1 layer board, 30% stiffness increase with 10% against 5% combined level in the 1 and 2cm long polypropylene net fiber chip was obtained. 3. Stress at proportional limit(Spl) showing the fiber relationship (r: 0.81-0.97) between MOR presented in the order of 1 layer<2 layer<3 layer in plastic non-combined board. Correspondingly, combined effect by layer and plastic chip length was similar to MOR's. 4. Differently from previous properties(MOR, MOE, Spl). work to maximum load(Wml) of 2 layer board approached to that of 3 layer board. Conforming the above phenomenon. 2 layer combined with 0.5cm long polypropylene net fiber chip kept the greater work than 1 layer. The polypropylene combined board superior to nylon -and plastic non - combined board seemed to have greater anti - failing capacity. 5. Internal bond strength(IB), in contrast to MOR's tendency. showed in the order of T1

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Formaldehyde Deodorization Effect and Far-Infrared Emission Characteristics of Ceramics Prepared with Sawdust, Risk Husk, and Charcoal: Effect of Material Mixing Ratio

  • HWANG, Jung-Woo;OH, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.2
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    • pp.104-112
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    • 2022
  • Indoor air quality is a very important environmental factor in modern society. However, air pollutants generated from various interior construction materials significantly affect the human body, including formaldehyde (HCHO) and volatile organic compounds that threaten public health by deteriorating indoor air quality. Effective in removing these harmful substances are porous materials, such as woodceramics. In this study, charcoal, a porous material, was added to rice husk, an agricultural by-product, and sawdust generated during the sawing process to prepare boards and ceramics at different mixing ratios, and the HCHO deodorization performance and far-infrared emission characteristics were measured. As the mixing ratio of charcoal increased, the deodorization rate of the boards and ceramics tended to increase. Overall, the deodorization rate was measured to be 80% to 90%, indicating that the boards and ceramics prepared with charcoal are suitable to be used for the purpose of deodorization. The effect of the material mixing ratio on far-infrared emissivity and emission power was insignificant.

Effect of Combining Wood Flakes and Polypropylene-net Flakes on Thickness Swelling and Bending Properties of Sawdust Board (목질(木質)플레이크와 폴리프로필렌망(網)플레이크 구성(構成)이 톱밥보오드의 팽창성(膨脹性)과 휨성질(性質)에 미치는 영향(影響))

  • Lee, Phil Woo;Eom, Young Geun;Oh, Sei Chang;Chung, In Ju
    • Journal of Korean Society of Forest Science
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    • v.77 no.2
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    • pp.252-257
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    • 1988
  • This study was carried out to investigate the physical and mechanical properties of sawdust boards combined with sycamore and polypropylene-net flakes. Both the sycamore and polypropylene-net flakes were adjusted to the sizes of $1.0{\times}1.0$, $1.0{\times}2.0$, and $1.5{\times}1.5cm^2$ and these flakes were mixed at 1, 2, 3, and 4% levels based on ovendry weights of sawdusts, respectively. The results obtained in this study were summarized as follows : 1. Thickness swellings of sawdust boards combined with sycamore flakes decreased with the increase of mixture levels and similar effects were also recognized in combination with polypropylene-net flakes. 2. Moduli of rupture both in sawdust boards combined with sycamore and polypropylene-net flakes increased with the increase of their mixture levels, and sawdust boards combined with sycamore flakes of $1.0{\times}2.0cm^2$ size and polypropylene-net flakes of $1.5{\times}1.5cm^2$ size showed higher moduli of rupture than control boards. 3. Moduli of elasticity both in sawdust hoards combined with sycamore and polypropylene-net flakes increased with the increase of their mixture levels as in moduli of rupture. 4. The physical and mechanical properties of sawdust boards combined with sycamore and polypropylene-net flakes were mainly dependent on aspect ratio of sycamore flakes and size of polypropylene-net flakes respectively, and these properties were improved with the respective increase of aspect ratio and size.

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Effect of Density and Mixing Ratio of Mandarin Peels on The Bending Performance of Sawdust-Mandarin Peels Particleboards (톱밥-귤박 파티클보드의 역학적 성능에 미치는 밀도와 귤박첨가율의 영향)

  • Jin, Taiquan;Kang, Chun-Won;Oh, Seung-Won;Hwang, Jung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.3
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    • pp.364-373
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    • 2015
  • This study was carried out to estimate the effects of density and mixing ratio of mandarin peels on the bending performances of the sawdust-mandarin peels particle boards. The board density influenced significantly to the bending performance of boards. Dynamic modulus of elasticity (dMOE) and static modulus of elasticity (sMOE) and modulus of rupture (MOR) of particle boards decreased with an increase in the mixing ratio of mandarin peels at the board densities of $0.4g/cm^3$ and $0.5g/cm^3$. High correlations were found between the dMOE and sMOE, and dMOE and MOR of particle boards prepared. Therefore, it was concluded that the dMOE obtained by free vibration test using resonance frequency could be used for predicting the sMOE and MOR of sawdust-mandarin peels particle boards.

Effect of Combining Wood Particles and Plastic(Polypropylene) Screen on the Physical and Mechanical Properties of Board (목재(木材)파이티클과 플라스틱(폴리프로필렌) 망(網)의 결체(結締) 보오드의 물리(物理) 및 기술적(機械的) 성질(性質)에 미치는 영향(影響))

  • Lee, Phil-Woo;Park, Heon
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.1
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    • pp.21-44
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    • 1988
  • As a way for the effective utilization of pallman chips and sawdusts, these furnish materials were combined with non-woody material of plastic (polypropylene) screen in board manufacturing to improve their weak physical and mechanical properties. The conventional boards were made with conditions of specific gravity 0.40, 0.55, 0.70, and 0.85, resin content 8, 10, 12 and 14%, and number of polypropylene screen 1, 2, 3 and 4, and press-lam boards were also manufactured. The physical and mechanical properties were measured and discussed on thickness swelling, bending modulus of rupture and elasticity, tensile strength, internal bond strength, and screw holding strength. The results obtained at this study were summarized as follows: 1. In thinckness swelling both of pallman chip board and sawdust board were improved by the increase of resin content, and press-lam boards showed lower thickness swelling than conventional boards. 2. Both the modulus of rupture and elasticity were increased with the increase of specific gravity, and press-lam boards showed higher modulus of rupture and elasticity than conventional boards. On the other hand, modulus of rupture was increased with the increase of number of polypropylene screen and resin content whereas these effects in modulus of elasticity was not recognized. 3. Tensile strength was increased with the increase of specific gravity, and the boards combined with polypropylene screen showed higher tensile strength than control boards. Also tensile strength was increased with the increase of number of polypropylene screen, and press-lam boards revealed higher tensile strength than conventional boards. 4. Internal bond strength was increased with the increase of specific gravity, and the boards combined with polypropylene screen were lower in internal bond strength than control boards. Also, the boards combined with odd number of polypropylene screen showed lower internal bond strength than those combined with even number of polypropylene screen. 5. Screw holding strength was increased with the increase of resin content and specific gravity but significant difference was not approved between boards combined with polypropylene screen and control boards. In press-lam boards, pallman chip boards of higher specific gravity but sawdust boards of lower specific gravity showed better screw holding strength than control boards.

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Electrical Properties and Far-infrared Ray Emission of Ceramics Manufactured with Sawdust and Rice Husk (톱밥과 왕겨로 제조된 세라믹의 전기적 성질과 원적외선 방사특성)

  • Oh, Seung Won
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.1
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    • pp.106-112
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    • 2016
  • This study investigated electrical properties and far-infrared ray emission according to the carbonizing temperature and phenol-formaldehyde (PF) resin impregnation ratio of ceramics manufactured using sawdust and rice husk. The far-infrared ray emission values and emission energy values decreased as the carbonizing temperature increased. The far-infrared ray emission values of the ceramics manufactured using a carbonizing process at $600^{\circ}C$ and a board with a PF resin impregnation ratio of 60 percent was 0.930; the emission energy presented the highest value of $4.32{\times}10w/m^2$. The electric resistance decreased as the carbonizing temperature increased. For the increase in the carbonizing temperature above $1200^{\circ}C$, ceramics was very close to a conductor due to the small resistance. The power consumption increased by the decrease of electric resistance and increase of the electric current in the case of a higher resin impregnation ratio.

Studies on Manufacture of Thin Composite Panel for Substitute Use of Plywood (I) - On the Optimum Manufacturing Condition of Composites - (합판대용(合板代用) 박판상(薄板狀) 복합재(複合材) 제조(製造)에 관(關)한 연구(硏究) (I) - 복합재(複合材) 제조(製造)의 최적조건(最適條件)에 관(關)하여 -)

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.2
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    • pp.55-69
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    • 1995
  • The primary objective of this research was to investigate optimum manufacturing condition of thin composite panels composed of sawdust, polyethylene film and polypropylene net. At the study the experiment was designed to make thin board in which sawdust offers effectiveness as core composing material, polyethylene as adhesive with added urea resin, and polypropylene as stiffness and flexibility in the composition panel. 100 types of thin composite panels were manufactured according to press-lam and mat-forming process of various hot pressing conditions(pressure, temperature and time). They were tested and compared with control boards on bending properties(MOR, MOE, SPL, WML), internal bond strength, thickness swelling, linear expansion and water absorption. At the same time the visual inspections of each types of panels were accomplished. The physical and mechanical properties of composite types passed by visual inspection were analyzed by Tukey's studentized range test. From the statistical analysis, the optimum manufacturing condition of thin composite panels were selected. Compared with two manufacturing processes, mat-forming process performed better than press-lam process in all tested properties. The optimum manufacturing conditions resulted from the experiment and statistical analysis were able to determine as following: the press temperature was shown the most good result at 130$^{\circ}C$ in mat forming process and 140$^{\circ}C$ press lam process, the press time 4 min in both processes, but the press pressure was 25-10kg/$cm^2$ in mat forming and 15k/$cm^2$ press lam process.

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