• 한국산학기술학회논문지
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• 제20권12호
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• pp.390-397
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• 2019

현대 제조 공업이 고효율, 고정밀도와 경제적인 방향으로 발전 하면서 금속을 절단하는 띠톱 기계는 이미 철강, 기계, 자동차, 조선, 석유, 광산, 항공 우주 등 다양한 영역에서 광범위 하게 활용 되고 있다. 하지만 기존의 띠톱 기계들은 경험적으로 설계 되어져 왔으며 따라서 낮은 수명, 톱질 동작 상태에서 낮은 정밀도 및 저효율을 문제와 높은 제조원가 문제를 가지고 있다. 본 논문에서는 띠톱의 역학적 해석을 통해 띠톱 톱대의 설계 파라미터를 개선하는 방법을 제시 하였다. 실제로 빈번하게 사용 되고 있는 띠톱 기계를 모델링 하여 응력 분석, 피로해석을 시행 하였으며 이에 따라 톱대의 상세한 설계 파라미터를 도출 하였다. 그 결과 피로 강도가 피로 요구 사항을 만족 시키고 띠톱 기계의 정밀도와 효율이 크게 향상 되는 것을 확인할 수 있었다.

• 한국기계가공학회지
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• 제21권8호
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• pp.87-92
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• 2022

The Al3003 aluminum plate was cut by grinding, milling, sawing, and shearing, and the hard-anodizing surface of the material was investigated. Large burrs were formed during grinding and milling. The brittle anodized film split and migrated along the deformed aluminum surface. During shearing, the hard-anodized film on the blade entry surface cracks and slides along the deforming aluminum. The cutting heat increased the ductility of the aluminum and further promoted burr formation. The oil-based coolant suppressed burrs and prevented chips from sticking to the endmill. It is better to avoid the high cutting speed and slow material feed rate conditions, which increase the cutting temperature and burr in the band saw.

• 한국정밀공학회지
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• 제11권6호
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• pp.42-49
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• 1994

One of the parameters that influence the productivity of every industry, involved in metal cutting, is the chip from ; continuous or broken chip. Chip form varies according to machining conditions, material used, tool geometry and chip breaker geometry. Therefore, in this study we carried out the experiment on the chip control in machining STS304 using an attached obstruction type chip breaker. Namely, with the change of a chip breaker distance, chip breaker angle, cutting characteristics in machining STS304 which is well-known as a machining difficult material and produces a saw-toothed chip. The results of the experiment are as follows : 1. The chip breaker distance and angle under which the preferred chip is produced, show 1.5mm and 60 .deg. , while chip breaker angle in machining an ordinary steel was well-known 45 .deg. . 2. During the cutting process, the change of feed than the change of velocity was applied as cutting conditions, effects more clearly on the chip breaking. 3. Considering a whole surface roughness, it is not advisable to apply chip breaker mentioned above for precision cutting.

• 터널과지하공간
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• 제23권3호
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• pp.180-191
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• 2013

본 연구는 백운광산지역에 부존하는 대리석을 효율적으로 채석하고자 새로이 도입한 체인쏘머신(chain saw machine)의 적용성과 작업 효율을 분석함으로써 최적의 채석 방안을 도출하고자 하였다. 절단 효율에 큰 영향을 미치는 채석대상암석의 물리적 특성을 파악한 결과, 국내 타 지역에서 산출되는 대리석의 물성과 유사한 수준을 보이고 있으며 등방적 성질을 지니고 있어 산업용 석재로서 유리한 것으로 나타났다. 부존 대리석이 석재로서 가지는 중장기 품질을 확인하기 위해 내부식성, 마모율 등의 시험을 수행한 결과, pH 5.6의 인공강우를 50회 적용한 이후부터 시험편의 무게와 탄성파속도가 감소하였으며 마모율은 22.67%로 나타났다. 채석장 현장에서 시험운행 중인 체인쏘머신의 작업별 소요시간과 절단속도를 분석하여 단위작업을 9가지로 분류하였고 각 단위작업별 소요시간을 도출하였다. 이를 토대로 현장에 실제 적용 가능한 2가지 작업패턴에 대한 작업소요시간을 비교한 결과 장비 본체이동을 최소화하여 절단순서를 결정한 패턴 B가 원석의 외곽면을 우선 절단하도록 절단순서를 결정한 패턴 A보다 약 6%의 작업시간 단축을 나타내었다. 절단패턴 분석과 함께 백운광산의 광체를 3차원으로 모델링하고 대상암석의 부존조건을 고려한 채석 계획안을 제시하였다.

• 소음진동
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• 제7권1호
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• pp.107-116
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• 1997

Friction between stone and saw of stone cutting machine generates the noise of 96-104 dB in the frequency range of 2kHz-8kHz, which may cause occupational hearing loss. By designing enclosures which are made of transparent acryl, PVC panel and absorption materials, about 15 dB noise reduction has been achieved in the stone cutting factory. It is demonstrated that this kind of enclosures can be effectively used to reduce the noise in the stone cutting factory.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.608-611
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• 2002

We developed low resistance drum that is used in sawdust machine in this research. The existent drum have two dimensional cutting form(orthogonal cutting) when see cutting pattern of saw cutter and wood, cutting resistance is big and cutting power is cost much, and also, vibration happens extremely. To improve this shortcoming, we developed helical type low cutting resistance drum for three dimensional cutting possible, decreased vibration and cutting resistance of sawdust machine, and improve productivity and sawdust ventilation. Also, a developed drum is mounting in sawdust machine, it is sold by product.

• 비파괴검사학회지
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• 제23권4호
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• pp.328-333
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• 2003

최근 발전설비의 용접부에서 발생하는 사고 유형은 용접결함으로 인한 손상은 거의 발생하지 않고 있으나 용접 열영향부와 용접 재질의 물성이 부적절하여 발생하는 것이 대부분이다. 특히 잔류응력은 용접구조물의 파괴에 영향을 주는 것으로 알려져 있다. 그러므로 용접부를 다량으로 포함하는 발전설비에서는 잔류응력의 분포와 크기가 정확하게 파악되어야 한다. 본 연구에서는 발전설비에 사용되는 박판 및 후판의 용접배관의 잔류응력을 파괴적 방법인 톱 절단법과 비파괴적 방법인 연속압입시험법으로 측정한 후 비교하여 측정법의 적절성을 검토하고자 하였다.

• 한국분말재료학회지
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• 제11권5호
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• pp.412-420
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• 2004

The purpose of the present study is to determine an optimum composition using cheaper powders keeping with high performance of hard rock cutting diamond saw blade. With 50Fe-20(Cu . Sn)-30Co specimen, a part of Co was replaced by Ni(5%, 10%, and 15%, respectively). These specimens were hot pressed and sintered for predetermined time at various temperature. Sintering is performed by two different methods of temperature controlled method and specimen dimension controlled method. In order to determine the property of the sintered diamond saw blade, 3 point bending tester, X-ray diffractometer, and SEM were used. As the Co in the bond alloy was replaced by Ni, the hardness of the specimen increased. Thus the 50Fe-20(CuㆍSn)-15Co-15Ni specimen showed the maximum hardness of 104(HRB). The results of 3 point bending test showed that flexure strength decreased along with increase in Ni content. This is attributed to the formation of intermetallic compound(Ni$_{x}$Sn) determined by X-ray diffraction. The fracture surface after 3 point bending test showed that diamond was fractured in the specimen containing 0%, 5%, and 10%Ni, and the fracture occurred at the interface between diamond and matrix in the specimen containing 15%Ni. The cutting ability test showed that the abrasive property was not changed in the specimen containing 0%, 5%, and 10%Ni. The optimum composition determined in this study is 50Fe-20(CuㆍSn)-20Co-10Ni.

• Journal of Biosystems Engineering
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• 제35권6호
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• pp.373-379
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• 2010

This study was carried out to develop a belt pick-up type one-row soybean cutter, using physical properties and production conditions of soybeans. The prototype soybean cutter consisted of 4 parts: cutting part, conveying part, collecting part, and travelling part. The prototype soybean cutter was designed to cut soybeans planted with a row spacing of 600 mm, and at a height of 30 mm from the bed bottom using a disk saw. Through various trials with different peripheral velocities of the disk saw and forward speed of the cutter, determined ranges of the peripheral velocity of the disk saw cutting soybeans stems were greater than 18.3 m/s. Spacing between pick-up belts (clearance) was in a range of 60~90 mm so that soybeans could be picked at heights greater than 25 cm, and the size and shape of the pick-up belt were determined the conventional manual harvesting method. The optimal ratio between the forward speed of cutter and the peripheral speed of pick-up belts were from 1 to 1.2 by theoretical analysis. the pick-up belts had a $35^{\circ}$ of tilted angle and $90^{\circ}$ of twisted angle to pick up soybeans safely from the plant input to the lower end of the belts and convey soybeans to the upper end of belts nearby a container. The soybeans at the rear container were dropped down on the soybean row with an interval. The effective field capacity of the prototype soybean cutter was 0.136 ha/h, reducing the working hour by 92% when compared with the manual cutting.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2008년도 추계학술대회 논문집
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• pp.469-470
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• 2008