• 제목/요약/키워드: Salt Bath Nitriding

검색결과 8건 처리시간 0.018초

의(擬)전기분해식 염욕질화처리를 통한 Cr-Mo-V강의 내마모와 표면성질에 관한 연구 (The Surface Properties and Wear Resistance of Cr-Mo-V Steel by Salt bath Process after Pseudo-electrolysis)

  • 정길봉;윤재홍;허성강
    • 대한금속재료학회지
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    • 제48권3호
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    • pp.225-234
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    • 2010
  • Salt bath nitriding, which has been developed recently by domestic company, is an emerging ecofriendly surface treatment. The salt bath nitriding is accompanied by the electrolysis process in the pretreatment step, and this whole processis called Pseudo-Electrolysised Salt bath Nitriding (PESN). The PESN creates only $NH_3$ and non-toxic salts without harmful $CN^{-}$ or toxic gas such as that found in previous salt bath nitriding. In general, ion nitriding and gas nitriding create high hardness and a strong brittle white layer on the surface. However, the PESN shows a thin white and gray layer. The PESN was applied to the defense material, 3%Cr-Mo-V steel, to study the surface characteristics at $480^{\circ}C$, $530^{\circ}C$, and $580^{\circ}C$ for 4 hrs, 20 hrs, 40 hrs, and 60 hrs of nitriding time condition. As a result, the best nitriding layer was found at $530^{\circ}C$ for 40 hrs. If we improve corrosion resistance and nitriding layer depth, the PESN will be able to be applied to the defense industry parts.

Cr-Mo-V강의 친환경 염욕질화처리에 의한 표면특성 연구 (A Study on Surface properties of Cr-Mo-V Steel by Eco-friendly Salt Bath Nitriding Treatment)

  • 정길봉
    • 한국군사과학기술학회지
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    • 제13권2호
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    • pp.275-282
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    • 2010
  • The improved properties of surface layer can be achieved by so-called "new salt bath nitriding(NSBN)", which has been developed by a domestic company. This process based upon modified traditional salt bath nitriding process, increased hardenability with minimum toughness deterioration. This process also offers not only less white layer surfaces but also more eco-friendly one. That is, NSBN is the new eco-friendly surface treatment technology removing harmful $CN^-$ and toxic gas. According to the research of applying NSBN to Cr-Mo-V steel which has been used in defense industry, showed the improved result of wear resistance and surface hardening than non-coated condition. In further, we expect NSBN to curtail expenses and productivity improvement applied to the various defense industry parts.

알루미늄 압출용 금형의 플라즈마 표면처리 (Plasma Surface Treatment of Aluminum Extrusion Die)

  • 최인규;이수영;김상호
    • 한국표면공학회지
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    • 제47권6호
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    • pp.282-286
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    • 2014
  • Wear characteristic of the nitrided SKD61 which is a typical mold material using for the extrusion of Al6061 alloy was investigated. The surface of SKD61 was nitrided by salt bath and plasma processes. The thickness of surface nitride layer was about $8.9{\mu}m{\sim}21.3{\mu}m$. Reciprocating friction wear test conducted using pin on disk type indicated the plasma treatment followed salt bath has a lower friction coefficient and a smaller adhesive wear with Al6061 alloy. That was identified by the $Fe_4N$ which has a better wear resistance than FeN mainly formed by plasma nitriding.

다구찌 실험계획법을 이용한 소구경화기 총열 내부용 Cr-Mo-V강의 질화공정 최적화 (Optimization of Inner Nitriding Process for Cr-Mo-V Steel of Small Arms Barrel by using Taguchi Experimental Design Method)

  • 권혁린;김동은;손형동;신재원;박재하;강명창
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.148-154
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    • 2018
  • When shooting small arms, the inner surface temperature is heated up to about $700{\sim}1,000^{\circ}C$ by the friction of the bullet and the inner wall of the barrel and the combustion of propellant. High-temperature propellant gas and high-speed movement of the bullet cause corrosion of the inner wall, which is noticeable immediately in front of the chamber. In this study, the mechanical properties of Cr-Mo-V steel, which is the base material, were tested using Taguchi experimental design to find the best nitriding treatment conditions. For the nitriding process, the working time, salt bath temperature, and salt concentration were combined as three conditions and placed in the $L_9(3^4)$, orthogonal array table. The thicknesses of the white layer and the nitrogen diffusion layer were measured after nitriding under each condition in a salt bath furnace. Durability was evaluated by measuring the degree of dispersion through actual shooting because it was difficult to evaluate the mechanical properties of the cylinder inner structure. As a result, it was confirmed that the durability was optimal at $565^{\circ}C$, 1 hour, 0.5%. These optimal conditions were selected by the statistical analysis of the Minitab program(ver.17).

이온질화 에 있어 확산층 및 합성층 의 생성속도 및 질소 의 활성화에너지 (The Formation Rate and Activation Energy of Diffusion Layer and Compound Layer in Ion-Nitriding)

  • 성환태;유봉환;조규식
    • 대한기계학회논문집
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    • 제8권5호
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    • pp.476-480
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    • 1984
  • 본 연구에서는 S15C 및 S45C의 이온 질화에 있어서 확산층 및 합성층의 생성 속도를 계산하였고 이를 기초로 질소의 활성화 에너지를 구하였다.

이온질화 처리강 의 미끄름 마멸 특성 (The Sliding Wear Characteristics of Ion-Nitrided Steel)

  • 유봉환;성환태;조규식
    • 대한기계학회논문집
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    • 제8권3호
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    • pp.217-223
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    • 1984
  • 본 논문에서는 이온질화 처리강의 미끄름 마멸현상에 대하여 이론 및 실험적 으로 규명하고 종래의 질화법과 비교하였다. 또한 미끄럼 마멸을 나타내는 일반식 V/L=C*(P/H)를 이용하여 이온질화, 염욕질화 및 가스질화에서의 C 값을 구하였으며 여기에서 V는 마멸체적, L은 마멸길이, P는 마멸하중, H는 경도이며 C는 마멸상수이다.

BORIDING OF STEEL WITH PECVD METHOD

  • Lee, M.J.;Lee, K.Y.;Lee, J.H.;Kim, Y.H.
    • 한국표면공학회지
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    • 제32권3호
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    • pp.249-252
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    • 1999
  • Boriding is one of the chemical method to increase surface hardness as well as carburizing, and nitriding. Gas boriding and boron paste boriding methods were investigated to replace salt bath boriding. Boron paste boriding method is selected due to safety, small waste and low cost. And then boriding is also carried out micro-pulsed PECVD in order to increase efficiency of boriding. Mechanical properties, microstructure, surface concentration, and depth profile of borided layer is investigated by micro-vickers hardness tester, SEM, XRD, and AES.

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