• Title/Summary/Keyword: STS304 Stainless Steel

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Development of Multi-layer Bellows using Ferritic Stainless Steel (페라이트계 스테인리스강을 사용한 다층형 벨로우즈 개발)

  • Suh, C.H.;Oh, S.K.;Jung, Y.C.;Choi, J.Y.;Park, M.K.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.281-285
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    • 2008
  • Ferritic stainless steel is used for parts of exhaust system of commercial vehicle, because it has such advantages as low price and high corrosion resistant compared with austenite stainless steel. Even though ferritic stainless steel has these merits, to manufacture multi-layer bellows with complex geometry, austenite stainless steel is being used in the industry, because of it's high ductility. However, recently, the mechanical property of the ferritic stainless is getting improved and alternating austenitic stainless steel. In this paper, the possibility of mass production of bellows made of ferritic stainless steel like MH1 and 443CT is studied. Tensile test and ridging test are carried out to observe mechanical properties of STS304, MH1 and 443CT. Forming analysis using FEM is performed to investigate plastic strain during forming process. Prototype bellows has been made using STS304, MH1 and 443CT, respectively, and fatigue tests are carried out to evaluate fatigue life of bellows.

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Characteristic study of mechanical properties of Structural rolled steel and Stainless steel for MIG welding (구조용 압연강재와 스테인리스 강재의 MIG 용접에 대한 기계적 특성연구)

  • Lim, J.Y.;Yoon, M.J.;Kim, S.Y.;Kim, T.G.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.100-106
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    • 2014
  • It is well known that fatigue failures occur on welded structures in industrial application due to repetitive load force. In order to decrease the incidence of fatigue failure, we analyzed the mechanical properties based on structural aspects in rolled steel(SS 400) welded onto stainless steel (STS 304) by the MIG welding method as well as the structure of rolled steel welded onto itself. We compared the hardness, tensile and fatigue properties with two types of samples which had no defects on the welding parts as observed by X-ray topographic analysis. It was found that the tensile and fatigue strength levels of SS 400 welded onto STS 304 by the MIG welding method were higher than those of STS 304 welded onto itself.

A study on the mechanical properties of structure rolled steel and stainless steel for the CO2 welding (구조용 압연강재와 스테인리스강재의 CO2 용접에 대한 기계적 특성연구)

  • Lim, Jong Young;Yoon, Myung Jin;Kim, Tae Hyun;Kim, Sang Youn;Kim, Tae Gyu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.4
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    • pp.207-212
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    • 2013
  • It is well known that fatigue failure occur on welded structures in industrial application due to the repetitive load force. In order to decrease the fatigue failure, we analysed the mechanical properties based on their structural aspect, roll steel (SS 400) welded onto stainless steels (STS 304) by $CO_2$ gas as well as structure roll steel welded onto itself. We compared the hardness, tensile and fatigue properties with two kinds of samples which had no defects on the welding part observed by X-ray topographic analysis. It was recognized that the tensile and fatigue strength of SS 400 welded onto itself by $CO_2$ gas was higher than that of SS 400 welded onto STS 304.

Review of Formability and Forming Property for Stainless Steel (스테인레스 강판의 가공특성과 성형성에 관한 고찰)

  • Kim, Y.S.;Park, J.G.;Ahn, D.C.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.193-205
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    • 2011
  • Because of its rustproof property, stainless steel is widely used in kitchen appliances, building materials, electronics, chemical plants and automobile exhausts. In addition, the utilization of stainless steel for fuel cell application is growing. As the demand for this material increases, it is necessary to study the basic properties of stainless steel such as corrosion resistance, heat transfer, formability, cutting or shearing ability and weldability. In this article, the mechanical properties, formability and press forming performance of stainless steel are reviewed. Since temperature and strain rate affect the press forming performance of STS304(austenitic) stainless steel, the influence of these parameters on the plastic behavior should be investigated. Moreover, measures for the prevention of ridging of STS430(ferritic) and delayed fracture of STS430, which respectively appear during and after press forming, should be considered. Recently, stainless steel sheets with a thickness lower than 0.2 mm have been widely used in applications for mobile phone, digital camera and fuel cell separator. Therefore, there is a growing interest of studying the grain size effect and plasticity at the crystal scale in order to understand the anisotropic behavior and micro forming ability of thin sheets. This review paper was written with the objective of helping engineers and researchers to understand the forming characteristics of stainless steel and to establish standards in plastic forming techniques.

Effect of Stainless Steel Properties on Performance of Multi-layer Bellows (다층형 벨로우즈의 성능에 미치는 스테인리스강 물성의 영향)

  • Suh, C.H.;Oh, S.K.;Jung, Y.C.;Lee, R.G.;Park, M.K.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.223-228
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    • 2009
  • Generally ferritic stainless steels are used for parts of exhaust system in commercial vehicle, because they have many advantages as low price and high corrosion resistant compared with austenitic stainless steels. Even though ferritic stainless steels have such various merits, austenitic stainless steels have been used to manufacture multi-layer bellows with complex geometry because of their high ductility. Recently, the mechanical properties of the ferritic stainless steels are getting improved and alternating austenitic stainless steel. In this paper, the possibility of mass production of multi-layer bellows made of ferritic stainless steel like MH1 and 443CT was studied. Tensile test, ridging test and corrosion test were carried out to observe material properties of STS304, MH1 and 443CT. Three types of prototype bellows were made using STS304, MH1 and 443CT stainless steels, and stiffness and fatigue tests were carried out to evaluate performance of the prototype bellows.

Optimum Cathodic Protection for Stainless Steel Shaft of Small-Size Boat (소형선박용 스테인리스강 축의 음극방식 응용)

  • Bae, I.Y.;Park, J.D.;Kang, D.S.;Lee, M.H.;Kim, K.J.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.232-233
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    • 2005
  • Stainless steel has been stably used closed by passivity oxidation films($Cr_2O_3$) is made by neutral atmospheric environment. However, passivity oxidation films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having halogen ion like $Cl^-$, then, localization corrosion comes to occur. Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS 304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc.. According to the comparison and analysis of Stainless steel 304 shaft materials after simulation leaving unprotected and applying cathodic protection, unprotected shaft specimen of stainless steel 304 was severely corroded, but, protected shaft specimen was not totally corroded. This result is assumed to be made by the facts that anodic reaction, $Fe{\rightarrow}Fe^{2+}$ + $2e^-$, has been restricted by the cathodic protection current of sacrificial anode material.

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Development of Chemical Decontamination Process of Stainless Steel for Reactor Coolant Pump(II) (원자로 냉각재 펌프용 스테인리스강에 대한 화학적 제염 공정 개발(II))

  • Kim, Seong-Jong;Kim, Jeong-Il;Kim, Ki-Joon
    • Journal of the Korean institute of surface engineering
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    • v.40 no.6
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    • pp.271-278
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    • 2007
  • In this study, applicable possibility in chemical decontamination for reactor coolant pump(RCP) was investigated for the various stainless steels. The stainless steel(STS) 304 showed the best electrochemical properties for corrosion current density and the lowest weight loss ratio in chemical decontamination process model 3-3 than other materials. The weightloss quantity in chemical decontamination process model 3-3 presents the lowest value compare to the other chemical decontamination process model 1, 2, 3-1 and 3-2. In the case of SEM observation, the pitting corrosion was generated in both STS 415 and STS 431 with the increasing numbers of cycle. The intergranular corrosion in STS 431 was sporadically observed. The sizes of their pitting corrosion were also increased with increasing cycle numbers.

A Study on the Analysis of Residual Stress of STS 304 Weldment Using Hole Drilling Method (구멍뚫기법(HDM)에 의한 STS 304 용접부의 잔류응력 해석에 관한 연구)

  • 고준빈;최원두;이영호
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.664-670
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    • 2001
  • The HDM(Hole Drilling Method) is a relatively simple and accurate methods in measuring residual stress of weldment. Various method of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless which is difficult to cut preciously is difficult to measure residual stress of weldment. Because heat conduction of strainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, the distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

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A Study on Characteristics of the Electrochemical Corrosion of Weld Zone for Refrigerating and Heating Systems Pipe (냉난방용 배관 용접부의 전기화학적 부식특성에 관한 연구)

  • Lim, Uh-Joh;Yun, Byoung-Du;Kim, Hwan-Sik
    • Journal of Fisheries and Marine Sciences Education
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    • v.19 no.1
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    • pp.84-90
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    • 2007
  • This paper was studied on the electrochemical corrosion characteristics of weld zone for refrigerating and heating systems pipe. Austenitic stainless steel is widely applied to various fields of industry, because it is good to corrosion resistance and mechanical properties. But STS 304 is reliable to sensitization by heat cycle on welding. Therefore, in this study, electrochemical polarization test of STS 304 steel pipe manufactured by arc welding in tap water was carried out. And then polarization resistance behavior, uniform and local corrosion behaviors of base metal(BM), weld metal(WM) and heat affected zone(HAZ) for STS 304 pipe were investigated. The corrosion current density of STS 304 steel pipe is high in order of BM(153nA/cm2) < WM(614nA/cm2) < HAZ ($1.675{\mu}A/cm2$). The pitting potential of HAZ(238mV/SCE) for STS 304 is lower than BM(1206mV/SCE) and WM(369mV/SCE). Therefore, the local corrosion like pitting corrosion, galvanic corrosion and crevice corrosion of HAZ for STS 304 is more sensitive than BM and WM.