• Title/Summary/Keyword: SCR Cleaning

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Cleaning Interval Selection for SCR Considering Endurance Reliability and Emissions Reduction Efficiency in Heavy Duty Commercial Engine (대형 상용 엔진에서 SCR의 클리닝 주기 선정 및 저감효율에 따른 내구신뢰성 특성 연구)

  • Shin, Jaesik;Kang, Jungho;Kim, Hyongjun
    • Journal of Applied Reliability
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    • v.18 no.1
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    • pp.66-71
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    • 2018
  • Purpose: Performance recovered from SCR through cleaning was studied, measuring differential pressure, NOx reduction efficiency, fuel consumption and engine power before and after cleaning. Ideal cleaning intervals are proposed based on SCR mileage and differential pressure. SCR endurance and reliability improvements through cleaning were studied through physicochemical testing of SCR durability at 43,000km 50,000km, and 110,000km respectively. Methods: Engine power, fuel consumption and exhaust gas were measured using engine full load tests and ND-13 MODE by installing the SCR before cleaned at total engine mileages of 400,000 km, 300,000km and 200,000km. The same tests were performed after cleaning the SCR catalytic converter. Endurance and reliability of the SCR cleaning was studied through the same test by SCR catalyst after each 43,000km 50,000km, 110,000km, durability test on SCR cleaning. Conclusion: We confirmed the low-performance of the SCR due to clogging is restored by SCR cleaning technology. The NOx reduction efficiency was restored to 82%, 86% and 88% from 69%, 72% and 79%. As well as the NOx reduction efficiency, it was confirmed that the engine power, fuel consumption and back pressure was restored to fresh SCR levels. As a result of the durability and reliability achieved through SCR cleaning, we confined the appearance and reduction efficiency through visual inspection and ND-13 MODE are similar to new SCR catalysts. Finally, it was judged that there was no change in performance even when driving the SCR without cleaning throughout the 100,000 km mileage warranty.

The Efficiency of NOx Reduction by Regeneration and Wash Coating of Spent RHDM Catalyst (폐 RHDM 촉매의 재생 후 워시코팅에 의한 NOx 저감 효율)

  • Na, Woo-jin;Park, Hea-Kyung
    • Journal of the Korean Applied Science and Technology
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    • v.35 no.3
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    • pp.876-885
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    • 2018
  • Utilization of spent RHDM(Residue Hydrodemetallation) catalyst as de-NOx SCR(Selective Catalytic Reduction) catalyst was studied by conducting by heptane cleaning and high-temperature roasting for removal of deposited carbon and sulfur. Followed by oxalic acid leaching was carried out for controlling excess vanadium deposited on spent RHDM catalyst in search of appropriate vanadium loadings for the best SCR performance and the leaching conditions are 5~15wt% concentration of oxalic acid and 5min leaching time at $50^{\circ}C$ with the ultra-sonic agitator. De-NOx activities of prepared and commercial SCR catalyst were measured by the atmospheric SCR catalyst performance test unit, their residual content were also carried out by ICP, C&S Analysis and XRF. Acid leaching (AL-10) catalyst showed the highest de-NOx efficiency of all prepared catalysts and the de-NOx efficiency over wash coated catalyst(WC-AL-10) was equivalent to that of commercial SCR catalyst. Therefore the possibility of using as SCR catalyst for each application by adjusting treatment conditions of spent RHDM catalyst was found and further research will be needed in detail for the its commercialization.

A Study on Coating Characteristics of Cleaning Filter for DeNOx Catalyst (NOx 저감촉매의 집진필터 고착 특성에 대한연구)

  • 최현덕;김상도;정순관;박영옥;서용칠
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2002.11a
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    • pp.261-262
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    • 2002
  • 산업용 보일러나 발전설비와 같은 대규모 고정원에서 다량 배출되는 NOx의 제거를 위한 여러 기술 중에서 현재 암모니아를 환원제로 사용하는 선택적 촉매 환원법(Selective Catalytic Reduction : SCR)이 가장 유망하며, 많은 연구와 더불어 선진국가에서 상업화되어 조업되고 있다. SCR 공정은 시설투자와 운전비가 비교적 저렴하고 높은 NOx 전환율(90%이상)과 폐수처리 등의 후처리 공정이 필요하지 않은 장점이 있다. (중략)

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CO2 dry-ice cleaning for the removal of air preheater plugging in coal-fired power plant. (석탄 화력발전소의 공기예열기 막힘 제거를 위한 CO2 드라이아이스 세정)

  • Ju, Saerom;Kim, Gyeong-Min;Kim, Do-Jung;Kim, Dong-Won
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.204-206
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    • 2014
  • 석탄 화력발전소에는 연소가스의 질소산화물(NOx) 저감을 위한 SCR(selective catalytic reduction)설비가 운전되고 있으며, SCR은 환원제인 암모니아($NH_3$)를 이용하여 연소가스 내에 질소산화물을 물과 질소로 분해하는 역할을 한다. 그러나, 연소가스 중의 일부 삼산화황($SO_3$)과 미반응 암모니아가 결합하여 황산암모늄염(Ammonium bisulfate; $NH_4HSO_4$)을 생성하며, 이는 후단 APH(air preheater)의 열소자에 점착된 후 분진들과 함께 성장하여 막힘을 야기한다. 막힘이 발생된 APH는 연소가스의 흐름을 방해하기 때문에 차압을 증가시키며, 이는 발전효율의 감소뿐만 아니라 급전정지를 초래한다. 이를 해결하기 위하여 $CO_2$ 드라이아이스 세정 방법을 적용하였으며, pilot-scale plant에서 실험을 수행하였다. 또한, 드라이아이스 공정변수인 분사압력과 분사시간을 제어하여 pilot-scale plant의 APH 열소자 표면에 생성되어있는 오염물질들의 제거효율을 관찰한 결과 95 %의 높은 제거효율을 보였다.

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Remanufacturing of Commercial $V_2O_5-WO_3/TiO_2$ Catalyst used in the SCR Process of Incinerator (소각장 SCR 공정에서 사용되는 상용 $V_2O_5-WO_3/TiO_2$ 촉매의 재제조에 관한 연구)

  • Yoon, Goan-Gu;Yoo, Man-Sik;Lim, Jong-Sun;Kim, Tae-Won;Park, Hea-Kyung
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.9
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    • pp.970-977
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    • 2005
  • The commercial $V_2O_5-WO_3/TiO_2$ catalysts which had been exposed to the off gas from incinerator for a long time were remanufactured by washing with distilled water and arid solution and reimpregnation with catalytic active components($V_2O_5-WO_3$). The catalytic properties and NOx conversion reactivity of those catalysts were examined by analysis equipment and NOx conversion experiment. Under the experimental condition used in this study, the remanufactured catalysts activated by distilled water ultra sonic cleaning, the catalytic activity was recovered in the range of $66{\sim}93%$ of that of the fresh and the maximum activity was showed when the ultra sonic cleaning time was more than 3 minutes. The remanufactured catalysts by acid solution ultra sonic cleaning, the catalytic activity was recovered in the range of $81{\sim}97%$ of that of the fresh catalyst and the maximum catalytic activity was shooed when the pH of the acid solution was 5. The remanufactured catalysts by reimpregnation with $V_2O_5$ and $WO_3$, the catalytic activity was recovered in the range of $87{\sim}100%$ of that of the fresh catalyst. Maximum catalytic activity was showed when the $V_2O_5$ was reimpregnated more than 1.0 wt %. In this case, the catalytic activity was recovered 97% of that of the fresh catalyst especially at the $150^{\circ}C$ of the experimental temperature.

A study on characteristic of the smoke removal of an air cleaner by monitoring of turbidity with laser (레이저 혼탁도 모니터링을 통한 공기청정 특성에 관한 연구)

  • Kim, Su-Weon;Park, Jong-Woong;Joung, Jong-Han;Chung, Hyun-Ju;Lee, Yu-Soo;Jeon, Jin-An;Kim, Hee-Je
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1698-1700
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    • 2003
  • The electrostatic precipitator(ESP) is a device for removing particulate pollutants in the form of either a solid (dust or fumes) or a liquid (mist) from a gas using an electrostatic force, Electrostatic precipitation has been widely used for cleaning gas from almost all industrial processes with a medium to large gas volume(>2,000 $m^3/min$), including utility boilers, blast furnaces, and cement kilns. ESP is also in wide use for air cleaning in living environments (home, offices, hospitals, etc.) ESP has large advantages over other particulate control device : a low operating cost, a high collection performance, and ease of maintenance. The purpose of this study is to investigate the characteristics of the smoke removal of an air cleaner by adjusting variable frequency and monitoring of turbidity three results of this research are as follows ;the first is the best efficient switching frequency which is 60Hz, the second is the smoke removal time which is obtained to 9 seconds, third is that the best efficient firing angle is $90^{\circ}$ As a result, the switching trigger frequency and SCR gate firing angle is very important factor to predict the best collection efficiency.

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A Study on Architectural Form of Waste to Energy Plants in accordance with Law - Focus on Seoul and Tokyo - (법규에 따른 자원회수시설의 건축적 형태에 관한 연구 - 서울과 도쿄를 중심으로 -)

  • Jung, Seung-won;Lee, Kang-jun
    • Journal of Urban Science
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    • v.11 no.1
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    • pp.29-35
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    • 2022
  • Waste to Energy Plant were recognized as hateful facilities, and there were many conflicts in the location due to social problems such as the NIMBY phenomenon due to problems such as damage to property in the surrounding area, odor, and image loss. Problems such as air pollution and odor are solved by the development of advanced prevention facilities such as electric dust collectors, wet cleaning systems, semi-dry reaction towers, bag filters, and catalyst towers (SCR: Selective Catalytic Reduction), and air recycling facilities in waste storage tanks. However, it is being avoided because of the perception that it is an incinerator. To resolve these conflicts, the government installs and operates resident convenience facilities to compensate residents near resource recovery facilities, provides green space and improves the environment, and supports heating expenses in accordance with the 「Waste Treatment Facility Support Act」. The purpose of this study is to derive implications through the analysis of domestic and overseas case studies for resident convenience facilities and environment improvement for the promotion of local communities in resource recovery facilities and use them as basic data for community promotion and environmental improvement when installing resource recovery facilities in the future.

Vitrification of Simulated Combustible Dry Active Wastes in a Pilot Facility

  • Yang, Kyung-Hwa;Park, Seung-Chul;Lee, Kyung-Ho;Hwang, Tae-Won;Maeng, Sung-Jun;Shin, Sang-Woon
    • Nuclear Engineering and Technology
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    • v.33 no.4
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    • pp.355-364
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    • 2001
  • In order to evaluate and finally optimize the vitrification condition for combustible dry active waste (DAW), dust and gas generation characteristics were investigated for PE, cellulose, and mixed waste Tests were conducted by varying the operation variables such as melter configuration, excess oxygen amount, and waste feeding rate. Results showed that dust generation characteristics were affected by the operation parameters and the melter's configuration is the dominant one. For all tested DAWs, dust generation was reduced by increasing the waste feeding rate and the excessive oxygen amount in the melter. Among waste types, dust amount was decreased by the order of mixed wastes, PE, and cellulose. Other parameters such as temperature variation and operation time have also affected the dust generation. The optimum condition for the DAW vitrification was determined as the melter's configuration equipped for minimizing the waste dispersion with 20 kg/h of waste feeding rate and 100% of excessive oxygen supply. CO gas concentration in the off-gas was immediately influenced by the combustion state in the melter, but showed similar trend as the dust generation. For the NOx production during the vitrification process, thermal NOx, which is generated from the Post Combustion Chamber (PCC), rather than fuel NOx was assumed to be dominant. The gas cleaning of efficiencies of the PCC, wet scrubber, and Selective Catalytic Reduction system (SCR) were found to be high enough to keep the concentration of pollutants (CO, NOx, SOx, HCI) in the stack below their relevant emission limits.

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SOx and NOx removal performance by a wet-pulse discharge complex system (습식-펄스방전 복합시스템의 황산화물 및 질소산화물 제거성능 특성)

  • Park, Hyunjin;Lee, Whanyoung;Park, Munlye;Noh, Hakjae;You, Junggu;Han, Bangwoo;Hong, Keejung
    • Particle and aerosol research
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    • v.15 no.1
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    • pp.1-13
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    • 2019
  • Current desulfurization and denitrification technologies have reached a considerable level in terms of reduction efficiency. However, when compared with the simultaneous reduction technology, the individual reduction technologies have issues such as economic disadvantages due to the difficulty to scale-up apparatus, secondary pollution from wastewater/waste during the treatment process, requirement of large facilities for post-treatment, and increased installation costs. Therefore, it is necessary to enable practical application of simultaneous SOx and NOx treatment technologies to remove two or more contaminants in one process. The present study analyzes a technology capable of maintaining simultaneous treatment of SOx and NOx even at low temperatures due to the electrochemically generated strong oxidation of the wet-pulse complex system. This system also reduces unreacted residual gas and secondary products through the wet scrubbing process. It addresses common problems of the existing fuel gas treatment methods such as SDR, SCR, and activated carbon adsorption (i.e., low treatment efficiency, expensive maintenance cost, large installation area, and energy loss). Experiments were performed with varying variables such as pulse voltage, reaction temperature, chemicals and additives ratios, liquid/gas ratio, structure of the aeration cleaning nozzle, and gas inlet concentration. The performance of individual and complex processes using the wet-pulse discharge reaction were analyzed and compared.