• 제목/요약/키워드: Runner shape

검색결과 54건 처리시간 0.026초

MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화 (Shoemoulds Runner Shape Optimization using MoldFlow)

  • 류미라;서영백;문병주;박흥식
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1483-1486
    • /
    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

  • PDF

다수 캐비티 사출금형에서의 균형 충전을 위한 러너 시스템 연구 (A study on the runner system for filling balance in multi-cavity injection molds)

  • 전강일;노승규;김동학
    • 한국산학기술학회논문지
    • /
    • 제12권4호
    • /
    • pp.1581-1588
    • /
    • 2011
  • 사출성형은 열가소성 수지의 가공법으로 정밀도나 고품질의 제품을 효과적으로 생산하는데 널리 이용되는 기술이다. 다수 캐비티 사출성형에서 캐비티 충전 불균형이 발생하는데 이러한 현상은 사출성형품의 치수 및 중량의 편차 뿐 아니라 물리적 특성에 영향을 미치고 있다. 충전 불균형은 충전 단계에서 러너 내에서 발생되는 불균일한 전단분포에 기인하여 발생되므로 점도 변화에 영향을 주는 수지의 물성, 사출조건 등 성형공정 조건 요인에 의해 충전 불균형의 양상이 다르게 된다. 본 논문에서는 점도 및 물성이 다른 PC, PP 수지에 대하여 성형조건에 따른 충전 현상을 관찰하고 원인을 분석하였고 사출속도에 따른 충전 불균형 현상의 원인을 고찰하기 위해 사출성형실험과 CAE 해석을 수행하였다. CAE 해석을 수행하여 각 수지마다 사출속도에 따른 충전 패턴 경향과 온도분포를 예측하고 캐비티 간 충전 균형을 위해 새로운 볼륨 러너 시스템을 제시하였고 캐비티 간 충전 균형을 확인 할 수 있었다.

캠버각 변화에 따른 소수력 축류 프로펠러 수차의 유동 특성 연구 (Performance Characteristics of an Axial Propeller Small-hydro Turbine with Various Cambers of Runner Blade)

  • 변순석;김태윤;한상목;김정환;김윤제
    • 신재생에너지
    • /
    • 제8권2호
    • /
    • pp.44-51
    • /
    • 2012
  • The aim of this paper is to examine the hydraulically optimized camber of a blade. Prior studies have tried to determine the sound method of design on small-hydro turbines. These have appeared to realize a reasonably efficient small-hydro turbine. Nonetheless, specific and accurate design data have not as yet been established for the shape of the runner blade. Hence, this study examines the performance characteristic of an axial propeller turbine with 0~8% camber variations. The results of output power, efficiency, and pressure distribution of the turbine are graphically depicted. The definition of camber refers to the NACA airfoil. The commercial finite element analysis (FEA) packages, ANSYS, and CFX are used in this study. The results revealed the performance characteristics on small-hydro turbine and suggested a highly efficient section shape of the runner.

파력발전용 횡류형 수력터빈의 노즐형상에 관한 연구 (A Study on the Nozzle Shapes of a Cross-Flow Type Hydro Turbine for Wave Power Generation)

  • 최영도;김창구;김유택;이영호
    • 한국유체기계학회 논문집
    • /
    • 제11권3호
    • /
    • pp.30-35
    • /
    • 2008
  • The purpose of this study is to examine the effect of nozzle shapes on the performance and internal flow characteristics of a cross-flow type hydro turbine for wave power generation. The performance of the turbine is calculated with the variation of rotational speed for 4 types of the nozzle shape using a commercial CFD code. The results show that nozzle shape should be designed considering available head of the turbine. Best efficiencies of the turbine by 4 types of the nozzle shape do not change largely but overall performances varies mainly by the nozzle width. The output power of the cross-flow type hydro turbine changes considerably by the nozzle shape and a partial region of stage 2 in the runner blade passage produces maximum regional output power in comparison with the other runner blade passage areas.

주조방안 자동설계 프레임워크 구축 (A Development of Casting Design Automation Framework)

  • 조원철;김성민;;손정우;이수홍
    • 한국CDE학회논문집
    • /
    • 제17권2호
    • /
    • pp.91-96
    • /
    • 2012
  • Use of casting simulation software, analyzing the reason for defect became easy. However, to create a practical solution, experienced casting expert's knowledge is always indispensable. In this study, we develop casting design automation system and the algorithm based on casting expert's knowledge, so that faster and more accurate design is enabled. Especially, to generate runner which can be shaped in numerous ways, we suggest the 'nexus' method to shape runner system.

광학렌즈 사출성형금형 설계에 있어서 CAE기술의 활용 (Application of Birefringence CAE in Mould Design of Optic Lens Injection Molding Process)

  • 야마노이 미키오;곽태수;정종교
    • 한국기계가공학회지
    • /
    • 제11권3호
    • /
    • pp.1-6
    • /
    • 2012
  • This study is focused on simulation technology in injection molding process for plastic optic lenses. The CAE program, $3D-TIMON^{TM}$ is used for the injection molding simulation with O-PET resin material. The design for different gate shape and runner layout has been under review by CAE simulation results. Moreover, the prediction of birefringence and polarized light in injection molded optic lenses has been tested by the CAE Program. The simulation results have been expected to effectively use in the design of injection molding mould.

460[V]/400[A]/85[kA] 배선용 차단기의 아크런너 변형을 통한 차단성능 향상 (Improvement of Short Circuit Performance in 460[V]/400{A]/85(kA] Molded Case Circuit Breakers)

  • 이승수;허준;윤재훈;강성화;임기조
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
    • /
    • pp.394-394
    • /
    • 2009
  • Owing to the increasing number of intelligent homes(or called Smart home), the corresponding cost is much higher. Low voltage circuit breakers are widely used in the intelligent homes to interrupt fault current rapidly and to assure the reliability of the power supply. The distribution of magnetic field induced by arc current in the contact system of molded case circuit breaker(hereafter MCCB) depends on the shape, arrangement, and kinds of material of arc runner. This paper is focused on understanding the interrupting capability, more specifically of the arc runner, based on the shape of the contact system in the current MCCB. The magnetic driving force was calculated by using the flux densities induced by the arc current, which are obtained by three-dimensional finite element method. There is a need to assure that the optimum design required to analyze the electromagnetic forces of the contact system generated by current and the flux density be present. This is paper present our computational analysis on contact system in MCCB.

  • PDF

다이캐스팅 모바일 기기의 기공결함 감소를 위한 유동구조 설계 (A Gating System Design to Reduce the Gas Porosity for Die Casting Mobile Device)

  • 장정희;김준형;한철호
    • 한국기계가공학회지
    • /
    • 제20권2호
    • /
    • pp.86-92
    • /
    • 2021
  • Usually, the die-cast components used in small mobile devices require finishing processes, such as computer numerically controlled coating. In such cases, porosity is the most important defect. The shape of the molten aluminum that passes through the runner and gate in a mold is the one of the factors that influences gas porosity. To define the spurt index, which numerically indicates the shape of molten aluminum after the gate, Reynolds number and Ohnesorge number are used. Before die fabrication, computer-aided engineering analysis is performed to optimize the filling pattern. Finally, X-ray and surface inspection are performed after casting and machining to evaluate how the spurt index affects porosity and other product parameters. Based on the results obtained herein, a new gating system design process is suggested.

블레이드 형상 변화에 따른 마이크로 튜블러 수차의 CFD 성능해석 (CFD Performance analysis of Micro Tubular-type hydro turbine by blade shape)

  • 박지훈;황영철;모장오;김유택;이영호
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
    • /
    • pp.206.1-206.1
    • /
    • 2011
  • Recently, various developments in the area of small hydropower have being made and small hydro turbines are suitable for domestic use because it is a clean and renewable energy source. A small hydropower generator produces power by using the different water pressure levels in pipe lines and energy which was initially wasted by use of a reducing valve at the end of the pipeline is instead collected by a tubular-type hydro turbine in the generator. In this study, in order to acquire the performance of tubular-type hydro turbine applied, the output power, head, efficiency characteristics due to the different guide vane and runner vane angle are examined in detail. Moreover, influences of pressure and velocity distributions with the variation of guide vane and runner vane angle on turbine performance are investigated by using a commercial CFD code.

  • PDF