• Title/Summary/Keyword: Runner Failure

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Hydraulic Runner Design Method for Lifetime

  • Sabourin, Michel;Thibault, Denis;Bouffard, David-Alexandre;Levesque, Martin
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.301-308
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    • 2010
  • Quest for reliability of hydraulic runners is a concern for all mature electricity producers. The fatigue damage caused by dynamics loads is frequently the root cause of runner failure. This paper presents the damage tolerance approach based on fracture mechanics as the method chosen by Alstom and Hydro-Qu$\acute{e}$bec to predict effects of damage on runner lifetime and consequently to be use as a design method. This is sustained by a research on fracture mechanics properties of runner materials and by recommendations on the strategy to define a safety margin for design. The acquired knowledge permits to identify potential improvement of the runner lifetime without significant cost increase, like being more specific on some chemical composition or heat treatment.

Vibration Behavior and Dynamic Stress of Runners of Very High Head Reversible Pump-turbines

  • Tanaka, Hiroshi
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.2
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    • pp.289-306
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    • 2011
  • In the development of very high head pumped storage projects, one of the critical problems is the strength of pumpturbine runners. Data obtained by stress measurements of high head pump-turbine runners indicated that dynamic stress due to the vibration of runner might be detrimental, possibly to cause fatigue failure, if the runner were designed without proper consideration on its dynamic behaviour. Numerous field stress measurements of runners and model tests conducted with hydrodynamic similarity revealed that the hydraulic excitation force developed by the interference of rotating runner blades with guide vane wakes sometimes would induce such heavy vibration of runner. Theoretical and experimental investigations on both the hydraulic excitation force and the natural frequencies of runner have been conducted to explore this forced vibration problem.

The effect of materials properties on the reliability of hydraulic turbine runners

  • Thibault, Denis;Gagnon, Martin;Godin, Stephane
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.254-263
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    • 2015
  • The failure of hydraulic turbine runners is a rare event. So in order to assess the reliability of these components one cannot rely solely on the number of observed failures in a given population. However, as there is a limited number of degradation mechanisms involved, it is possible to use physically-based reliability models. Such models are often more complicated but are able to account for physical parameters in the degradation process. They can therefore help provide solutions to improve reliability. With such models, the effect of materials properties on runner reliability can be highlighted. This paper presents a brief review of the Kitagawa-Takahashi diagram which links the damage tolerance approach, based on fracture mechanics, to the stress or strain-life approaches. Using simplified response spectra based on runner stress measurements, we will show how fatigue reliability is sensitive to materials fatigue properties, namely fatigue crack propagation behaviour and fatigue limit obtained on S-N curves. Furthermore, we will review the influence of the main microstructural features observed in 13%Cr-4%Ni stainless steels commonly used for runner manufacturing. The goal is ultimately to identify the most influential microstructural features and to quantify their effect on fatigue reliability of runners.

Pressure Pulsation Characteristics of a Model Pump-turbine Operating in the S-shaped Region: CFD Simulations

  • Xia, Linsheng;Cheng, Yongguang;Cai, Fang
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.3
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    • pp.287-295
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    • 2017
  • The most detrimental pressure pulsations in high-head pump-turbines is caused by the rotor-stator interaction (RSI) between the guide vanes and runner blades. When the pump-turbine operates in the S-shaped region of the characteristic curves, the deteriorative flow structures may significantly strengthen RSI, causing larger pressure pulsations and stronger vibration with an increased risk of mechanical failure. CFD simulations were carried out to analyze the impacts of flow evolution on the pressure pulsations in the S-shaped region of a model pump-turbine. The results show that the reverse flow vortex structures (RFVS) at the runner inlet have regular development and transition patterns when discharge reduces from the best efficiency point (BEP). The RFVS first occur at the hub side, and then shift to the mid-span near the no-load point, which cause the strongest pressure pulsations. The locally distributed RFVS at hub side enhance the local RSI and makes the pressure fluctuations at the corresponding sections stronger than those at the rest sections along the spanwise direction. Under the condition of RFVS at the mid-span, the smaller flow rate make the smaller difference of pressure pulsation amplitudes in the spanwise direction. Moreover, the rotating stall, rotating at 35.7%-62.5% of the runner rotational frequency, make the low frequency components of pressure pulsations distribute unevenly along the circumference in the vaneless space. However, it have little influence on the distributions of high components.

Shaking table tests on seismic response of backdrop metal ceilings

  • Zhou, Tie G.;Wei, Shuai S.;Zhao, Xiang;Ma, Le W.;Yuan, Yi M.;Luo, Zheng
    • Steel and Composite Structures
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    • v.32 no.6
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    • pp.807-819
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    • 2019
  • In recent earthquakes, the failure of ceiling systems has been one of the most widely reported damage and the major cause of functionality interruption in some buildings. In an effort to mitigate this damage, some scholars have studied a series of ceiling systems including plaster ceilings and mineral wool ceilings. But few studies have involved the backdrop metal ceiling used in some important constructions with higher rigidity and frequency such as the main control area of nuclear power plants. Therefore, in order to evaluate its seismic performance, a full-scale backdrop metal ceiling system, including steel runners and metal panels, was designed, fabricated and installed in a steel frame in this study. And the backdrop metal ceiling system with two perimeter attachments variants was tested: (i) the ends of the runners were connected with the angle steel to form an effective lateral constraint around the backdrop metal ceiling, (ii) the perimeter attachments of the main runner were retained, but the perimeter attachments of the cross runner were removed. In the experiments, different damage of the backdrop metal ceiling system was observed in detail under various earthquakes. Results showed that the backdrop metal ceiling had good integrity and excellent seismic performance. And the perimeter attachments of the cross runner had an adverse effect on the seismic performance of the backdrop metal ceiling under earthquakes. Meanwhile, a series of seismic construction measures and several suggestions that need to be paid attention were proposed in the text so that the backdrop metal ceiling can be better applied in the main control area of nuclear power plants and other important engineering projects.

Design of exhaust manifold for pulse converters considering fatigue strength due to vibration

  • Cho, Kyung-Sang;Son, Kyung-Bin;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.7
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    • pp.694-700
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    • 2013
  • The design of the exhaust manifold for the pulse converters of a 4 strokes high power medium-speed diesel engine is presented in terms of fatigue analysis. The said system undergoes thermal expansion due to high temperature of exhaust gas and is exposed to intrinsic vibration of the internal combustion engine. Moreover, the exhaust pulse generates pressure pulsating along the runner inside manifold. Under such circumstances, the design and construction of exhaust manifold must be carried out in a way to prevent early failure due to fracture. To validate the design concept, a test rig was developed to simulate the combination of thermal and vibrational movements, simultaneously. Experimental results showed that a certain sense of reliability can be achieved by considering a field factor obtained from the results of engine bench tests.

A Study on the Strategy of Sub-Character in Entertainment Programs (예능프로그램의 부캐릭터 전략 연구 - <놀면 뭐하니?>를 중심으로 -)

  • Lee, EuiJung;Lee, JongHoon
    • Journal of Korea Multimedia Society
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    • v.24 no.5
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    • pp.709-716
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    • 2021
  • The current trend of entertainment programs is an "Sub-character." This study is to find out which strategies were chosen, considering the entertainment program "Hang Out With Yoo" as the beginning and front-runner of craze for Sub-characters. The following results were deduced: implementation of trendy characters, aggressive acceptance of growth narrative and expansion of episodes. The success or failure of an entertainment program depends on the implementation method of differentiated characters. At this point in time when Sub-characters are continuously developed, this program is meaningful in that it has presented the strategies for Sub-characters reflecting the demand of audience.

Development of Web-based Design Review System for Reliability and Safety Knowledge Management

  • Otsuka, Yuichi;Yukawa, Takashi;Mutoh, Yoshiharu
    • International Journal of Safety
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    • v.9 no.2
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    • pp.22-28
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    • 2010
  • This paper describes a web-based design review system as a knowledge management system relating reliability and safety system design. Since people's consciousness for safety and security become sensitive and increases the need of establishing a proactive prevention method for internal failures and relating risks in products. It also means that prevailing tacit knowledge in retired workers, in order to transform them to be easily used to support new system development, become more important. When considering safety and reliability design, at least two data sheet are necessary; Failure Modes and Effects Analyses (FMEA) and Risk Assessment (RA). These two data are practically made separately. However, it includes the concerns that a risk by failures during long-term use may not be noticed. To overcome this insufficiency, a support tool for integrating reliability evaluation and risk assessment data simultaneously is expected to be revealed. The authors have then developed a web-based design review system for reliability and safety system design. The system include various profitable functions; making FMEA and RA sheet, retrieving past data sheet for engineering change management and new product development and web-based discussion to increase the efficiency of discussion. The system is applied to one practical development works in order to demonstrate its effectiveness that is to be made clear by interviewing user's qualitative comment.

A Study on the Variation of Electric Contact Resistance Due to Change in Contact Force in a Tin-plated Connector (주석 도금한 커넥터의 접촉 하중의 변화에 의한 전기 접촉저항 변화에 관한 연구)

  • Yu, Hwan-Shin;Oh, Man-Jin;Park, Hyung-Bae
    • Journal of Advanced Navigation Technology
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    • v.18 no.4
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    • pp.381-386
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    • 2014
  • In order to investigate the effect of contact load, which is one of the fretting corrosion factors affecting the electric connector, a coupled fretting corrosion specimens were prepared using a tin-plated brass coupon with a thickness of $3{\mu}m$. Electric resistance of the contact was measured during the fretting corrosion test period. There was increase in resistance with fretting cycles. The change in resistance can be classified by 3 stages. The first stage exhibited low and stable resistance. Second stage showed steady increment of the resistance and third stage showed very high and intermittent resistance. The relationship between the failure cycle (Nf) and contact force (P) can be drawn as; It is possible to draw the prediction equation for the failure cycle of the electric connector corresponding to the very high and intermittent resistance under various environment conditions through the fretting tests under various conditions such as load, displacement, temperature.