DOI QR코드

DOI QR Code

Pressure Pulsation Characteristics of a Model Pump-turbine Operating in the S-shaped Region: CFD Simulations

  • Xia, Linsheng (State Key Laboratory of Water Resources and Hydropower Engineering Science, Wuhan University) ;
  • Cheng, Yongguang (State Key Laboratory of Water Resources and Hydropower Engineering Science, Wuhan University) ;
  • Cai, Fang (State Key Laboratory of Water Resources and Hydropower Engineering Science, Wuhan University)
  • Received : 2015.11.04
  • Accepted : 2017.03.06
  • Published : 2017.06.30

Abstract

The most detrimental pressure pulsations in high-head pump-turbines is caused by the rotor-stator interaction (RSI) between the guide vanes and runner blades. When the pump-turbine operates in the S-shaped region of the characteristic curves, the deteriorative flow structures may significantly strengthen RSI, causing larger pressure pulsations and stronger vibration with an increased risk of mechanical failure. CFD simulations were carried out to analyze the impacts of flow evolution on the pressure pulsations in the S-shaped region of a model pump-turbine. The results show that the reverse flow vortex structures (RFVS) at the runner inlet have regular development and transition patterns when discharge reduces from the best efficiency point (BEP). The RFVS first occur at the hub side, and then shift to the mid-span near the no-load point, which cause the strongest pressure pulsations. The locally distributed RFVS at hub side enhance the local RSI and makes the pressure fluctuations at the corresponding sections stronger than those at the rest sections along the spanwise direction. Under the condition of RFVS at the mid-span, the smaller flow rate make the smaller difference of pressure pulsation amplitudes in the spanwise direction. Moreover, the rotating stall, rotating at 35.7%-62.5% of the runner rotational frequency, make the low frequency components of pressure pulsations distribute unevenly along the circumference in the vaneless space. However, it have little influence on the distributions of high components.

Keywords

Acknowledgement

Supported by : National Natural Science Foundation of China

References

  1. Tanaka, H., 2011, "Vibration behavior and dynamic stress of runners of very high head reversible pump-turbines," International Journal of Fluid Machinery and Systems, 4(2), pp.289-306. https://doi.org/10.5293/IJFMS.2011.4.2.289
  2. Staubli, T., Senn, F., and Sallaberger, M., 2008, "Instability of pump-turbines during start-up in turbine mode," Hydro2008, Ljubljana, Slovenia, Paper, (9.6).
  3. Egusquiza, E., Valero, C., Huang, X., Jou, E., Guardo, A., and Rodriguez, C., 2012, "Failure investigation of a large pumpturbine runner," Engineering Failure Analysis, 23, pp.27-34. https://doi.org/10.1016/j.engfailanal.2012.01.012
  4. Brekke, H., 2010, "A Review on Oscillatory Problems in Francis Turbine," New Trends in Technologies: Devices, Computer, Communication and Industrial Systems, Sciyo, pp.217-232.
  5. Zuo, Z., Liu, S., Sun, Y., and Wu, Y., 2015, "Pressure fluctuations in the vaneless space of High-head pump-turbines-A review," Renewable and Sustainable Energy Reviews, 41, pp.965-974. https://doi.org/10.1016/j.rser.2014.09.011
  6. Rodriguez, C. G., Egusquiza, E., and Santos, I. F., 2007, "Frequencies in the vibration induced by the rotor stator interaction in a centrifugal pump turbine," Journal of Fluids Engineering, 129(11), pp.1428-1435. https://doi.org/10.1115/1.2786489
  7. RUCHONNET, N., NICOLET, C., and AVELLAN, F., 2006, "On-dimensional modeling of rotor stator interaction in Francis pump-turbine," 23th IAHR Symposium on Hydraulic Machinery and Systems (No. LMH-CONF-2007-006).
  8. Zobeiri, A., Kueny, J. L., Farhat, M., and Avellan, F., 2006, "Pump-turbine rotor-stator interactions in generating mode: Pressure fluctuation in distributor channel," 23th IAHR Symposium on Hydraulic Machinery and Systems (No. LMH-CONF- 2006-008).
  9. Roth, S., Hasmatuchi, V., Botero, F., Farhat, M., and Avellan, F., 2011, "Influence of the Pump-Turbine Guide Vanes Vibrations on the Pressure Fluctuations in the Rotor-Stator Vaneless Gap," Proceedings of the 4th International Meeting on Cavitation and Dynamic Problems in Hydraulic Machinery and Systems (No. EPFL-CONF-167186).
  10. Trivedi, C., Cervantes, M. J., Gandhi, B. K., and Dahlhaug, O. G., 2013, "Experimental and numerical studies for a high head Francis turbine at several operating points," Journal of Fluids Engineering, 135(11), 111102. https://doi.org/10.1115/1.4024805
  11. Sun, Y., Zuo, Z., Liu, S., Liu, J., and Wu, Y., 2014, "Distribution of pressure fluctuations in a prototype pump turbine at pump mode," Advances in Mechanical Engineering, 6, 923937. https://doi.org/10.1155/2014/923937
  12. Xia, L. S., Cheng, Y. G., Zhang, X. X., and Yang, J. D., 2014, "Numerical analysis of rotating stall instabilities of a pumpturbine in pump mode," In IOP Conference Series: Earth and Environmental Science, 22(3), pp. 032020.
  13. Hasmatuchi, V., Farhat, M., Roth, S., Botero, F., and Avellan, F., 2011, "Experimental evidence of rotating stall in a pumpturbine at off-design conditions in generating mode," Journal of Fluids Engineering, 133(5), 051104. https://doi.org/10.1115/1.4004088
  14. Widmer, C., Staubli, T., and Ledergerber, N., 2011, "Unstable characteristics and rotating stall in turbine brake operation of pump-turbines," Journal of Fluids Engineering, 133(4), 041101. https://doi.org/10.1115/1.4003874
  15. Botero, F., Hasmatuchi, V., Roth, S., and Farhat, M., 2014, "Non-intrusive detection of rotating stall in pump-turbines," Mechanical Systems and Signal Processing, 48(1), pp.162-173. https://doi.org/10.1016/j.ymssp.2014.03.007
  16. Egorov, Y., Menter, F. R., Lechner, R., and Cokljat, D., 2010, "The scale-adaptive simulation method for unsteady turbulent flow predictions. Part 2: Application to complex flows," Flow, Turbulence and Combustion, 85(1), pp.139-165. https://doi.org/10.1007/s10494-010-9265-4
  17. Yonezawa, K., Toyahara, S., Motoki, S., Tanaka, H., Doerfler, P., and Tsujimoto, Y., 2014, "Phase Resonance in Centrifugal Fluid Machinery," International Journal of Fluid Machinery and Systems, 7(2), pp.42-53. https://doi.org/10.5293/IJFMS.2014.7.2.042
  18. Kerschberger, P., and Gehrer, A., 2010, "Performance Optimization of High Specific Speed Pump-Turbines by Means of Numerical Flow Simulation (CFD) and Model Testing," International Journal of Fluid Machinery and Systems, 3(4), pp.352-359. https://doi.org/10.5293/IJFMS.2010.3.4.352