• Title/Summary/Keyword: Rotor Bearing System

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Adaptive Wavelet Analysis of Non-Stationary Vibration Signal in Rotor Dynamics

  • Ji Guoyi;Park Dong-Keun;Chung Won-Jee;Lee Choon-Man
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.4
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    • pp.26-30
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    • 2005
  • A rotor run-up or run-down process provide more useful information for modal analysis than normal operation conditions. A traditional difficulty associated with rotor run-up or run-down analysis is the non-stationary nature of vibration data. This paper compares Short-Time Fourier Transform (STFT) and the wavelets analysis in these non-stationary signal analyses. An Adaptive Wavelet Analysis (AWT) is proposed to analyze these signals. Although simulations and experiments in a simple rotor-bearing system show that both STFT and AWT can be used to analyze non-stationary vibration signals in rotor dynamics, proposed AWT provides better results than STFT analysis. From the amplitude-frequency curve obtained by AWT, the modal frequency and damping ratio are calculated. This paper also analyzes the characteristics of signals when the shaft touches the outer hoop in a run-up process. The AWT can give a good result in this complex dynamic analysis of the touching process.

Analysis of Integration Factor Effect in Dynamic-Structure-Fluid-Heat Coupled Time Transient Staggered Integration Scheme for Morton Effect Analysis (모튼이펙트 해석을 위한 동역학-구조-유체-열전달 시간과도응답 연성해석 시차적분법에서 시상수 효과 분석)

  • Suh, Junho;Jeung, Sung-Hwa
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.77-86
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    • 2019
  • The present study focuses on the effect of staggered integration factor (SIF) on Morton effect simulation results. The Morton effect is a synchronous rotordynamic instability problem caused by the temperature differential across the journal in fluid film bearings. Convection and conduction of heat in the thin film displaces the hot spot, which is the hottest circumferential position in the thin film, from -20 to 40 degrees ahead of the high spot, where the minimum film clearance is experienced. The temperature differential across the journal causes a bending moment and the corresponding thermal bow in the rotating frame acts like a distributed synchronous excitation in the fixed frame. This thermal bow may cause increased vibrations and continued growth of the synchronous orbit into a limit cycle. The SIF is developed assuming that the response of the rotor-lubricant-bearing dynamic system is much quicker than that of the bearing-journal thermal system, and it is defined as the ratio between the simulation time of the thermal system and the rotor-spinning period. The use of the SIF is unavoidable for efficient computing. The value of the SIF is chosen empirically by the software users as a value between 100 and 400. However, the effect of the SIF on Morton effect simulation results has not been investigated. This research produces simulation results with different values of SIF.

Stator Current Processing-Based Technique for Bearing Damage Detection in Induction Motors

  • Hong, Won-Pyo;Yoon, Chung-Sup;Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1439-1444
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    • 2005
  • Induction motors are the most commonly used electrical drives because they are rugged, mechanically simple, adaptable to widely different operating conditions, and simple to control. The most common faults in squirrel-cage induction motors are bearing, stator and rotor faults. Surveys conducted by the IEEE and EPRI show that the most common fault in induction motor is bearing failure (${\sim}$40% of failure). Thence, this paper addresses experimental results for diagnosing faults with different rolling element bearing damage via motor current spectral analysis. Rolling element bearings generally consist of two rings, an inner and outer, between which a set of balls or rollers rotate in raceways. We set the experimental test bed to detect the rolling-element bearing misalignment of 3 type induction motors with normal condition bearing system, shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. This paper takes the initial step of investigating the efficacy of current monitoring for bearing fault detection by incipient bearing failure. The failure modes are reviewed and the characteristics of bearing frequency associated with the physical construction of the bearings are defined. The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT, Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. The test results clearly illustrate that the stator signature can be used to identify the presence of a bearing fault.

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Maintenance Frequency Optimization of the Steam Turbine Journal Bearings by Condition-based Maintenance (상태기반정비에 의한 증기터빈 저널베어링의 정비주기 최적화)

  • Lee, Hyuk Soon;Chung, Hyuk Jin;Song, Woo Sok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.2
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    • pp.7-13
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    • 2011
  • Turbine journal bearings are designed to support the weight of the rotors on a hydrodynamic oil film and to provide dynamic stability to the rotor system. The life time of journal bearings is infinite theoretically because the journal bearings are separated from the shaft journal by oil film. But poor design, assembly, operation and maintenance can cause problems to the journal bearings. The FMEA(Failure Mode and Effects Analysis) results of the journal bearings show that frequent maintenance of the journal bearings can cause failures and reduction of the bearing life. Therefore, the maintenance periods and history of the journal bearings with the bearing FMEA results are reviewed in order to establish the optimized maintenance period of the journal bearing for the nuclear power plants. Consequently it is necessary to maintain a best condition of lubrication system, reject time-based maintenance and perform the condition-based maintenance of journal bearings in order to maintain optimum condition of the journal bearing.

The Influence of Assembling Errors on the Performance of the Rotor Supported by Active Magnetic Bearings (조립오차가 능동 자기베어링으로 지지된 축의 성능에 미치는 영향)

  • Kim, Dae-Gon;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3909-3916
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    • 1996
  • Magnetic bearing is the machine element that supports the shaft without mechanical contact using the magnetic force induced by permanent magnet of electromagnet. Active magnetic bearing system is composed of sensor, controller, power amplifier, and electromagnet. If all the elements were dieal, shaft position could be controlled to sensor resolution, Because each elements inreal system have mechanical and electricla losses and nonlinearity, it is impossible to attain the desired performance using general control algorithm. So far it has been studied on improvement of the control algorithm of the electric characteristics of each elements. Another factors to affect shaft behavior are the manufacturing errors due to machine work, and assembling errors due to accumulate manufacturing errors of the radial magnetic bearing. This paper describes that the shaft behavior due to accumulate manufacturing errors and asymmetric bolting. This paper describes that the shaft behavior due to assembling errors of the radial bearings donot affect the rotaitonal accuracy of the shaft. But when the amplitude of the assembling errors increasees over the certain value, the bearing can not support the shaft properly.

DDM Rotordynamic Design Sensitivity Analysis of an APU Turbogenerator Having a Spline Shaft Connection

  • Lee, An-Sung;Ha, Jin-Woong
    • Journal of Mechanical Science and Technology
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    • v.17 no.1
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    • pp.57-63
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    • 2003
  • An eigenvalue design sensitivity formulation of a general nonsymmetric-matrix rotor-bearing system is devised. using the DDM (direct differential method). Then, investigations on the design sensitivities of critical speeds are carried out for an APU turbogenerator with a spline shaft connection. Results show that the dependence of the rate of change of the critical speed on the stiffness changes of bearing models of spline shaft connection points is negligible, and thereby their modeling uncertainty does not present any problem. And the passing critical speeds up to the 4th critical speed are not sensitive to the design stiffness coefficients of four main bearings. Further, the dependence of the rate of change of the critical speed on the shaft-element length changes shows quantitatively that the spline shaft has some limited influence on the 4th critical speed but no influence on the 1st to 3rd critical speeds. With no adverse effect from the spline shaft, the APU system achieves a critical speed separation margin of more than 40% at a rated speed of 60,000 rpm.

The Vibration Control for Cone type Rotor-Magnetic Bearing System (원추형 자기베어링을 이용한 회전체의 진동제어)

  • Yang, Seung-Jun;Kwak, Byung-Chul;Seok, Chang-Wook;Lee, Jae-Eung
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.682-687
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    • 2001
  • The cone-type AMB system consists of only 4 couples of magnets, and it can be smaller and lighter than radial-type AMB system. In this paper, the equations of motion on the cone-type AMB system are derived first, and the digital PID controllers are designed for its vibration control. The controllers are designed based on the decoupled equations of motion, and the performance of the designed controller is evaluated through its real system experiment. The results of the experiment show good performance of the controllers.

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Dynamic Analysis of a Rotating System Due to the Effect of Ball Bearing Waviness (I) -Vibration Analysis- (Waviness가 있는 볼베어링으로 지지된 회전계의 동특성 해석 (II)-안정성 해석 -)

  • Jeong, Seong-Weon;Jang, Gun-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2647-2655
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    • 2002
  • This research presents an analytical model to investigate the stability due to the ball bearing waviness i n a rotating system supported by two ball bearings. The stiffness of a ball bearing changes periodically due to the waviness in the rolling elements as the rotor rotates, and it can be calculated by differentiating the nonlinear contact forces. The linearized equations of motion can be represented as a parametrically excited system in the form of Mathieu's equation, because the stiffness coefficients have time -varying components due to the waviness. Their solution can be assumed as a Fourier series expansion so that the equations of motion can be rewritten as the simultaneous algebraic equations with respect to the Fourier coefficients. Then, stability can be determined by solving the Hill's infinite determinant of these algebraic equations. The validity of this research is proved by comparing the stability chart with the time responses of the vibration model suggested by prior researches. This research shows that the waviness in the rolling elements of a ball bearing generates the time-varying component of the stiffness coefficient, whose frequency is called the frequency of the parametric excitation. It also shows that the instability takes place from the positions in which the ratio of the natural frequency to the frequency of the parametric excitation corresponds to i/2 (i=1,2,3..).

Model Updating Using Sensitivity of Frequency Response Function (주파수 응답함수의 감도를 이용한 모델개선법)

  • Kim, K.K.;Kim, Y.C.;Yang, B.S.;Kim, D.J.
    • Journal of Power System Engineering
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    • v.4 no.2
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    • pp.71-76
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    • 2000
  • It is well known that finite element analysis often has the inaccuracy when they are in conflict with test results. Model updating is concerned with the correction of analytical model by processing records of response from test results. This paper introduce a model updating technique using the frequency response function data. The measurement data is able to be used directly in the FRF sensitivity method because it is not necessary to identify. When a damping model is updated, it is necessary for the sensitivity matrix to be divided Into the complex part and real part. As an applying model, a cantilever and a rotor system are used. Specially the machined clearance($C_p$) of the journal bearing is updated.

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Design of UPS system using SMB Flywheel Energy Storage System (초전도 플라이휠 에너지 저장시스템을 이용한 UPS 설계)

  • 정환명;최재호
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.6
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    • pp.610-619
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    • 2000
  • This paper presents an off-line UPS using the high temperature superconductive magnetic bearing. FES(Flywheel Energy Storage) system has good advantages in compare with lead acid battery. So, high efficiency FES using high temperature SMB(superconductive magnetic bearing) was composed in this paper. The outer rotor type of PMSM(Permanent Magnet Synchronous Motor) as motor/generator was used for the experiment, and square wave current and sinusoidal wave control methods was compared for high efficiency operation of motor/generator. The circuit for in phase sinusoidal wave current control with EMF in the full speed range was designed and the proposed flywheel energy storage system was applied in single phase off-line UPS system. As the stable operation characteristics of prototype system was confirmed, the its excellence as energy storage device in Off-line UPS was proved.

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