• 제목/요약/키워드: Roller

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시험평가법을 이용한 IRB 면진장치 롤러 설계 : Part 2. 소재 열처리 (Roller Design of IRB Seismic Isolation Device Using Test Evaluation : Part II. Heat Treatment of Material)

  • 박영기;하성훈;성민상;전준철;최승복
    • 한국소음진동공학회논문집
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    • 제23권4호
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    • pp.332-337
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    • 2013
  • This paper presents a subsequent research work on the roller design of IRB(isolation roller bearing) seismic isolation device presented in Part 1 by focusing on heat treatment. The hardness and friction factor are very important factors of material and after-treatment process selection. Normally, roller bearing consists of roller and retainer. The roller gets high pressure constantly, while the retainer gets tensile and compressive stress. Therefore, sensitive material selection and heat treatment of each part is quite important. In this experimental evaluation, carbon steel, chrome special steel and others are employed and their characteristics after heat treatment are identified. Each material is prepared by refining high frequency heat treatment. The friction factor and static load capacity of manufactured material are experimentally identified and destructive test of material is processed. Optimal material and heat treatment conditions for IRB roller bearing are determined based on experiment results.

다양한 롤러 단면형상을 적용한 유동성형의 성형력 비교 (Comparison on the Forming Force of Flow Forming with Various Roller Profiles)

  • 남경오;김범년;원종호
    • 한국공작기계학회논문집
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    • 제16권4호
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    • pp.113-118
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    • 2007
  • The flow forming has been used to produce long thin walled tube parts, with the reduced fanning force and the enhanced mechanical and surface quality for a good finished part, compared with the fanned parts using other method. Therefore, flow fanning technique is used widely in industrial production. Spinning and flow fanning techniques are used frequently in automotive, aerial and defense industries. The main factors for the flow fanning machine design are motor power, bed rigidity, mandrel stiffness, spindle power, roller profile, etc. Especially, mandrel, spindle power and roller are important factors for flow fanning machine capacity. In this paper, three dimensional finite element method for analysis of one-roller backward flow fanning of a workpiece has been carried out to study effects of roller profile on fanning force. Applied roller profile have roller lead geometries of angle $20^{\circ},\;30^{\circ},\;40^{\circ}$, concave and convex. Axial and radial fanning forces on various roller profiles are obtained and compared with each analysis cases.

Tilting 상태인 테이퍼 로울러의 탄성유체윤활 해석 (Elastohydrodynamic Lubrication Analysis of a Tilted Tapered Roller)

  • 박태조
    • Tribology and Lubricants
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    • 제31권4호
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    • pp.177-182
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    • 2015
  • Tapered roller bearings are widely used in equipment where high combined thrust and radial loads are experienced. A certain amount of tilting between the tapered rollers and the races always occurs because of bending moment load conditions and shaft deflection. It is now well understood that a coherent elastohydrodynamic lubrication (EHL) film separates the rollers and races. In spite of extensive study on EHL problems for over half a century, relatively few studies have focused on the finite line contacts problem. This study presents a complete numerical analysis of the effects of roller tilting on the EHL characteristics in a tapered roller bearing. We systematically analyze this highly nonlinear problem using finite differences with fully non-uniform grids and the Newton-Raphson method. Detailed EHL pressure distributions and film shapes are presented under moderate loads and material parameters. A very small roller tilting significantly affects the pressure distributions and film shapes near both ends of the roller. Moreover, the effect of tilting on the EHL characteristics at the small end is much greater than that at the large end. Therefore, in designing optimum profiles for tapered roller bearings, the profile radius should be larger at the small end.

축방향 프로파일 형태에 따른 롤러의 탄성유체윤활 연구 (A Study on the Elastohydrodynamic Lubrication of Roller Contact according to Axial Profiles)

  • 장시열;김완두;김민철
    • Tribology and Lubricants
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    • 제23권5호
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    • pp.187-194
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    • 2007
  • The profile of the roller in the axial direction is the main design factor in order to increase endurance life against the contact fatigue due to the stress concentration along the edge of the roller. Even under the elas-tohydrodynamic lubrication (ehl) conditions, the stress concentration along the edge of the roller greatly worsens the fatigue life both for the roller and contacting body. In this study, roller contacts of finite axial length are studied for the film thickness and pressure of ehl. For the real contact behaviors under the ehl conditions, multigrid and multi-level method is applied so that much higher loading conditions can be investigated. Several axial profiles of roller are investigated to verify how both ehl film and pressure are generated and some of them are recommended for the ehl contact condition.

롤러 베어링의 동역학 해석을 위한 접촉 모델링 기법의 검증 (Validation of Contact Modeling Technique for Dynamic Analysis of Roller Bearing System)

  • 정은교;최진환;임성수;류한식
    • 한국자동차공학회논문집
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    • 제15권4호
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    • pp.115-123
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    • 2007
  • In this paper, an analytical model is developed to describe the dynamic characteristics of a roller bearing. In order to obtain accurate dynamic response of roller bearing, each roller is modeled as a rigid body, which has radial and axial movement and rotational constraints. Beam element between outer race segments is used to consider flexibility of outer race. Beam deflection is calculated from beam forces and used for contact between roller and outer race. The efficient contact search kinematics and algorithms in the context of the compliance contact model are implemented to detect the interactions between roller and race for the sake of speedy and robust solutions. The numerical results are validated with another analysis results which are calculated using waviness condition. Increasing rollers, dynamic responses are compared with each other. In order to confirm dynamic behavior and nonlinear characteristic of roller bearing, Poincare map is used.

니들 롤러 베어링의 피로 수명 향상에 대한 연구 (Improvement in Fatigue Life of Needle Roller Bearing)

  • 다리스렝 스르멩닥와;아마노프 아웨즈한;편영식
    • Tribology and Lubricants
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    • 제35권4호
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    • pp.237-243
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    • 2019
  • Through this study, we investigate the effects of ultrasonic nanocrystal surface modification (UNSM) technology on the fatigue life of needle roller bearings. The fatigue life of untreated and UNSM-treated needle roller bearings is evaluated using a roller fatigue tester at various contact stress levels under oil-lubricated conditions. We can ascertain that the fatigue life of an UNSM-treated needle roller bearing was extended by approximately 34.3% in comparison with an untreated one, where the effectiveness of UNSM technology diminishes with increasing contact stress. The surface roughness and surface hardness of needle roller bearings before and after being treated by UNSM technology are compared and discussed to understand the role of UNSM technology in improving the fatigue life of needle roller bearings. In addition, a fractograph of the damaged bearings is observed using a scanning electron microscopy to shed light on the fracture mechanisms of bearings under different contact stress levels. We can therefore conclude that the application of UNSM technology to the needle roller bearings improves the fatigue life by reducing the friction coefficient and increasing the wear resistance; this may be attributed to a reduction in surface roughness from 0.5 to $0.149{\mu}m$ and an increase in surface hardness from 58 to 62 HRc.

필라테스 동작시 폼롤러의 적용과 움직임에 따른 몸통근과 하지근의 근전도 반응에 미치는 영향 (Effects of Foam Roller Application and Movement on EMG responses of Trunk and Lower Limb muscles in Pilates)

  • 정서현;조상우;정상훈;김기홍
    • 한국응용과학기술학회지
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    • 제35권3호
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    • pp.905-913
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    • 2018
  • 본 연구는 필라테스 동작 시 폼롤러의 적용과 움직임에 따른 몸통과 하지의 근활성도 차이를 알아보는 것이 목적이다. 피험자로 남자 8명을 선정하여 필라테스 네발자세, 교각자세, 코어컨트롤 동작을 매트위에서 정적동작, 폼롤러 위에서 정적동작, 폼롤러 위에서 동적동작으로 무선배정하여 1주 간격으로 수행하였다. 각 동작의 수행 시 척추세움근, 배곧은근, 배바깥빗근, 중간볼기근, 넙다리두갈래근과 넙다리곧은근의 근활성도를 측정하여 일원분산분석으로 분석하였다. 유의수준은 ${\alpha}=.05$로 설정하였다. 첫째, 네발기기 동작에서 폼롤러 동적동작에서는 배곧은근, 배바깥빗근, 중간볼기근, 넙다리두갈래근의 근활성도가 높게 나타났으며(p<.001)(p<.05), 폼롤러 정적동작에서는 넙다리곧은근의 근활성도가 높게 나타났다(p<.001). 둘째, 교각자세 동작에서 폼롤러 동적동작에서는 넙다리두갈래근의 근활성도가 높게 나타났다(p<.001). 셋째, 코어컨트롤 동작에서 폼롤러 동적 동작에서는 배곧은근, 척추세움근, 중간볼기근의 근활성도가 높게 나타났으며(p<.001)(p<.01), 정적 동작에서는 배바깥빗근의 근활성도가 높게 나타났다(p<.05). 필라테스 운동시 근활성도를 고려하여 방법과 난이도를 적용하면 더욱더 효과적일 것이라 사료된다.

도정수율과 성능향상을 위한 연구(I) -벼의 도정성능에 영향을 주는 작동요인- (Study on the Improvement of Milling Recovery and Performance(I) -Operational Factors Affecting Rice Milling Performance-)

  • 정창주;류관희;박예린;이성범
    • Journal of Biosystems Engineering
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    • 제5권2호
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    • pp.1-14
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    • 1980
  • This study was carried out to investigate the effects of the counter-pressure setting and the roller speed of a rice whitening machine on the head rice recovery. milling capacity and milling efficiency, and also to find out the optimum operational conditions of the machine. The radial pressure inside the whitening chamber and the outlet axial pressure were measured to study their relationships with the head rice recovery, milling capacity and milling efficiency. The results of the study are summarized as follows. (1) The most important factor in rice whitening was the counter-pressure setting. It significantly affected the head rice recovery. (2) The roller speed significant affected the milling capacity and milling efficiency , but it did not affected the head rice recovery. (3) Both the radial pressure and the outlet axial pressure were affected by the counter-pressure setting but not by the roller speed. Both of them increased almost linearly with the counter-pressure setting. There was a significant correlation between the radial pressure and the outlet axial pressure. (4) The flow rate through the whitening chamber when the feed gate was fully opened increased with the roller speed, but it was not affected by the counter-pressure setting. (5) The head rice recovery decreased as the counter-pressure setting increased , but it was not affected by the roller speed. The reason could be explained by the fact that the radical pressure increased only with the counter-pressure setting. (6) The milling capacity increased with the counter-pressure setting and linearly with the roller speed. The milling efficiency generally increased with both the counter-pressure setting and the roller speed. However, the effect of roller speed was negligible at the higher counter-pressure setting. The temperature rise inside the whitening chamber was moderate with the mean of 11.3℃ (range 5.6-18.3℃) even though it increased slightly with the roller speed. Considering the head rice recovery and milling efficiency, the optimum operational conditions of the machine appeared to be the counter-pressure setting of 67g/㎠ and the roller speed of 1,050rpm. Neglecting the small difference in the head rice recovery , the greater milling capacity could be obtained at the counter-pressure setting of 85g/㎠ with the roller speed of 850-1050rpm.

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미세침요법의 모발성장효과 (Hair-growth Promoting Effect of Microneedle Roller Therapy)

  • 이창현;이지연;신현종;하기태;서형식;정한솔
    • 동의생리병리학회지
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    • 제28권1호
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    • pp.16-21
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    • 2014
  • Micro needle roller therapy has been used for cosmetic purposes, such as reducing skin winkles and improving elasticity of skin. It is claimed that micro needle roller therapy has potentials for connective tissue regeneration by facilitating collagen synthesis. Therefore, there seems to be a possibility that connective tissue regenerating potential of micro needle roller therapy could influence the hair growth cycle. This study, we investigated the hair growth-promoting effects of micro needle roller therapy. C57BL/6 mice were devided into three groups as follows: normal saline-treated, minoxidil-treated, and micro needle roller therapy-received group. Hair growth activity was evaluated by handscopic and microscopic observations. Sections of dorsal skin were stained with hematoxylin and eosin. Expression of BrdU, FGF, and VEGF was detected by immunohistochemical staining. Micro needle roller therapy enhanced the development of hair follicle during anagen. Immunohistochemical analysis revealed that micro neeld roller therapy incresed the expression of BrdU and FGF in the hair follicles of C57BL/6 mice. Furthermore, micro needle roller therapy upregulated mRNA expression of VEGFR-2, FGF-2, EGF - growth factors that play a central role in hair follicle development during anagen. These results suggest that Micro needle roller therapy can potentially be used for the treatment of alopecia.

대면적 UV 임프린팅 공정에서 잔류층 두께 예측 (Prediction of Residual Layer Thickness of Large-area UV Imprinting Process)

  • 김국원
    • 반도체디스플레이기술학회지
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    • 제12권2호
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    • pp.79-84
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    • 2013
  • Nanoimprint lithography (NIL) is the next generation photolithography process in which the photoresist is dispensed onto the substrate in its liquid form and then imprinted and cured into a desired pattern instead of using traditional optical system. There have been considerable attentions on NIL due to its potential abilities that enable cost-effective and high-throughput nanofabrication to the display device and semiconductor industry. Although one of the current major research trends of NIL is large-area patterning, the technical difficulties to keep the uniformity of the residual layer become severer as the imprinting area increases more and more. In this paper, with the rolling type imprinting process, a mold, placed upon the $2^{nd}$ generation TFT-LCD glass sized substrate($370{\times}470mm^2$), is rolled by a rubber roller to achieve a uniform residual layer. The prediction of residual layer thickness of the photoresist by rolling of the rubber roller is crucial to design the rolling type imprinting process, determine the rubber roller operation conditions-mpressing force & feeding speed, operate smoothly the following etching process, and so forth. First, using the elasticity theory of contact problem and the empirical equation of rubber hardness, the contact length between rubber roller and mold is calculated with consideration of the shape and hardness of rubber roller and the pressing force to rubber roller. Next, using the squeeze flow theory to photoresist flow, the residual layer thickness of the photoresist is calculated with information of the viscosity and initial layer thickness of photoresist, the shape of mold pattern, feeding speed of rubber roller, and the contact length between rubber roller and mold previously calculated. Last, the effects of rubber roller operation conditions, impressing force & feeding speed, on the residual layer thickness are analyzed with consideration of the shape and hardness of rubber roller.