• Title/Summary/Keyword: Roll-to-Roll systems

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Improvement of roll force precalculation accuracy in cold mill using a corrective neural network (보정신경망을 이용한 냉연 압하력 적중율 향상)

  • 이종영;조형석;조성준;조용중;윤성철
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1083-1086
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    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. At cold rolling mill process, precalculation determines the mill settings before a strip actually enters the mill and is done by an outdated mathematical model. A corrective neural network model is proposed to improve the accuracy of the roll force prediction. Additional variables to be fed to the network include the chemical composition of the coil, its coiling temperature and the aggregated amount of processed strips of each roll. The network was trained using a standard backpropagation with 4,944 process data collected from no.1 cold rolling mill process from March 1995 through December 1995, then was tested on the unseen 1,586 data from Jan 1996 through April 1996. The combined model reduced the prediction error by 32.8% on average.

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Simultaneous Adsorption Characteristics of Binary-Component Volatile Organic Compounds (2성분계 휘발성유기화합물의 동시 흡착특성)

  • Park, Byung-Bae;Kim, Han-Su;Park, Yeong-Seong
    • Clean Technology
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    • v.7 no.2
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    • pp.133-140
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    • 2001
  • The adsorption characteristics of binary-component Volatile Organic Compounds(VOCs) with benzene and toluene were studied in a fixed bed backed with activated carbon. The adsorption intensites of benzene and toluene resulted from equilibrium adsorption capacity led to roll up phenomenon in a fixed bed and behaved benzene as non-key component which meant the smaller affinity to the activated carbon of the two. From comparion with breakthrough curves between binary-component and single component systems at the same concentration conditions, the stoichiomertic breakthrough time of toluene in both systems had no difference, but that of benzene as non-key component had a tendency to shorten 130min than 200min of single component. In the breakthrough characteristics of binary-component adsorbates, the magnitude of roll-up of the non-key component increased with the increasing of non-key component ratio and aspect ratio(L/D) of fixed bed, while decreased with the increasing of interstitial velocity. Especially, the roll-up phenomenon was more conspicuous with the increasing of mole fraction of key component.

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Roll motion control of flight vehicles using rollerons (롤러론에 의한 비행체 롤 운동 제어)

  • 김병교;김요섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.251-255
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    • 1986
  • Some missiles using canards as control device adopt rollerons to reduce roll motion due to aerodynamically induced rolling moment. This paper presents equations of motion of these missiles including the gyroscopic effect of rolleron rotors. Some linearized analysis results and simulation results are shown to coincide, thus some characteristic motions of missiles and rollerons can be seen.

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Multivariable $H_{\infty}$ disturbance rejection control for tandem cold mills (연속 냉간 압연기의 다변수 $H_{\infty}$ 외란제거 제어)

  • 김승수;김종식
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.391-394
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    • 1997
  • A H$_{\infty}$ control techniques with roll eccentricity filter is proposed to alleviate the effect of entry thickness variation and roll eccentricity occurred in rolling stand itself of tandem cold mills. A robust controller to the disturbances is designed using H$_{\infty}$ control techniques, which can reflect the input direction of disturbances and knowledge of disturbance spectrum in the frequency domain. And, non-standard H$_{\infty}$ control problem caused by selection of weight function having poles on j.omega. axis is discussed. The evaluation for the resultant controller composed by H$_{\infty}$ synthesis is done through computer simulations. The effectiveness of the proposed method is compared to those of the conventional LQ synthesis method and a feedforward controller against roll eccentricity, which was already studied.ied.

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Reduction of the Roll-Over of the Sector Tooth for Achieving Improved Recliner Locking Performance (리클라이너 결합 성능 향상을 위한 섹터투스의 롤오버 저감 방법)

  • Lee, Sang-Hoon;Choi, Hong-Seok;Chang, Myung-Jin;Kim, Dong-Su;Bae, Jae-Ho;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1623-1630
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    • 2010
  • In this study, effective forming methods for reducing the roll-over of a sector tooth, which is a main component of an automotive seat recliner, are proposed. Due to the large amount of roll-over, accurate contact between the inner gear of a sector tooth and the outer gear of a pawl tooth cannot be normally achieved; thus sensitivity and safety for the passengers decrease. To overcome the aforementioned drawback, we investigated the effect of flowcontrol forming methods involving local embossing die, coining punch, and VIC (Variable Inverse Clearance) on the roll-over depth by FE-analysis and an experiment. The results of a fine-blanking experiment for verifying the proposed methods showed that VIC type is decidedly superior from the aspects of reduction of roll-over and tool strength of the sector tooth.

Design of H$\infty$ Control System for Tandem Cold Mills (연속 냉간 압연기의 H$\infty$ 제어시스템 설계)

  • Hyuk Um;Kim, Seung-Soo;Yang, Soon-Yong;Lee, Jin-Gul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.44-55
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    • 2004
  • In order to meet the requirement for higher thickness accuracy in tandem cold rolling processes, it is strongly necessary to have good performance in control units. To meet this requirement, this paper suggested an output regulating control system with a roll-eccentricity estimator for each rolling stand of tandem cold mills. Considering entry thickness variation and roll eccentricity simultaneously as the major disturbances, a synthesis of multivariable control systems was presented based on H$\infty$ control theory, which could reflect the knowledge of input direction and spectrum of disturbance signals on design. Then, to effectively reject roll eccentricity, a weight function having some poles on the imaginary axis was introduced. This lead to a non-standard H$\infty$ control problem, and the design procedures for solving this problem were analytically presented. The effectiveness of the proposed control method was evaluated through computer simulations and compared to that of the conventional linear quardratic control and feedforward control methods for roll eccentricity.

Neural Network Based Rudder-Roll Damping Control System for Ship

  • Nguyen, Phung-Hung;Jung, Yun-Chul
    • Journal of Navigation and Port Research
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    • v.31 no.4
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    • pp.289-293
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    • 2007
  • In this paper, new application of adaptive neural network to design a ship's Rudder-Roll Damping(RRD) control system is presented Firstly, the ANNAI neural network controller is presented. Secondly, new RRD control system using this neural network approach is developed. It uses two neural network controllers for heading control and roll damping control separately. Finally, Computer simulation of this RRD control system is carried out to compare with a linear quadratic optimal RRD control system; discussions and conclusions are provided. The simulation results show the feasibility of using ANNAI controller for RRD. Also, the necessity of mathematical ship model in designing RRD control system is removed by using NN control technique.

Study on the Radial Stress Considering Mechanical Characteristics of Substrate in Wound Rolls (롤투롤 와인딩 시스템에서 소재 특성을 고려한 반경 방향 응력에 대한 연구)

  • Kim, Seongyong;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.115-119
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    • 2016
  • Winding is one of the major processes in roll-to-roll systems. Taper tension profile in a winding determines the distribution of stress in the radial direction, i.e., the radial stress in the wound rolls. Maximum radial stress is major cause of material defect, and this study has been actively proceeded. Traditional models of radial stress model were focused on flexible and light substrate. In this study, we developed an advanced radial stress model including effects of both these parameters(weight and stiffness) on the radial stress. The accuracy of the developed model was verified through FEM(Finite Element Method) analysis. FEM result of maximum radial stress value corresponds to 99 % in comparison to result with the model. From this study, the material defects does not occur when the steel winding. And steel industry can be applied to improve the winding process.

Assessment of Ventilation System for Ro/Ro Ship Using CFD (전산 유체 해석에 의한 자동차 운반선 내부 환기 시스템 평가)

  • Lee, Sung-Su;Kim, Hak-Sun;Chun, Seung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.1 s.139
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    • pp.10-17
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    • 2005
  • Due to emission of vehicles during loading/unloading, ventilation system in Roll-on/Roll-off ship is inevitable; however it is very difficult to predict the ventilation performance before it is finally built in. Although the requirements for the ventilation system include air change rate and maximum allowable concentration of CO in the cargo holds, even prototype tests are hardly able to quantify the ventilation performance. In the present paper, a new method to assess the ventilation performance of Roll-on/Roll-off ship is proposed by using computational fluid dynamics. The air exchange is modeled by introducing multi-species transport of existing air In the holds and new air from the ventilation system. Conservation of multi-species as well as 3D Navier-Stokes equation are solved numerically in time dependent manner. Several cases of different configuration are considered. The results include predicted mass fraction of new air in the holds. It is also presented that CO concentration can be estimated based on the predicted air change performance. Due to the lack of experimental data, the computed results are not verified; however the proposed method can be applied as au assessment tool.

A Study on the Fault Diagnosis of Roll-shape and Fault Tolerant Tension Control in a Continuous Process Systems (롤 형상 이상진단 및 이상극복 장력제어에 관한 연구)

  • 이창우;신기현;강현규;김광용;최승갑;박철재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.963-968
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    • 2003
  • The continuous process systems usually consists of various components: driven rollers. idle rolls, load-cell and so on. Even a simple fault in a single component in the line may cause a catastrophic damage on the final products. Therefore it is absolutely necessary to diagnosis the components of the continuous systems. In this paper, an adaptive eccentricity compensation method is presented. And a new diagnosis method for transverse roll shape defects on rolling process is developed. The new method was induced from analyzing the rolling mechanism by using rolling force model, tension model, Hitchcock's equation, and measured delivery thickness of materials etc. Computer simulation results also show that the proposed diagnosis methods is very effective in the diagnosis of 3-D roll shape

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