• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.316-321
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• 2000

The role of fatigue on the surface damage of 5% chrome cold milling work roll is evaluated. Uniaxial and torsional fatigue tests are carried out, and the baseline data for fatigue life evaluation are established. An appropriate multiaxial fatigue parameter is developed from the fatigue data. Fatigue tests are also performed under compressive mean stresses, and a mean stress model is formulated. A computer program is developed to assess the interaction of fatigue and grinding of the roll. The fatigue damage is computed for selected servicing conditions. It is found that the fatigue damage can be an important issue when the effect of mean stress is ignored, however the fatigue damage is negligibly small when the effect of mean stress including the residual stresses currently used is fully accounted. The result indicates that spalling due to the growth of thermal shock cracks is more important than fatigue damage in roll surface failure.

• Tribology and Lubricants
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• 제33권6호
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• pp.256-262
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• 2017

Molten zinc plating is a process in which zinc is thinly coated over a metallic or non-metallic surface. It is used in various industrial fields for corrosion resistance and decoration. During the process, a steel sheet is passed through a roll that rotates inside the molten zinc liquid in the temperature range of $460^{\circ}C$ to $680^{\circ}C$, and the plating liquid flows into the roll causing abrasion and erosion of the roll surface. This problem is known to accelerate the replacement cycle of the roll and cause considerable economic loss owing to production line stoppage. Here, we propose a mechanism that operates at high temperature and pressure with a labyrinth type seal design to resolve this problem. We theoretically investigate the flow of the plating solution inside the seal and compute the minimum rotation speed required to prevent the plating solution from entering the seal chamber. In addition, we calculate the thermal deformation of the seal during operation and display thermally deformed dimensions at high temperatures. To verify the theoretical results, we perform experiments using pilot test equipment working in the actual plating environment. The experimental results are in good agreement with theoretical results. We expect our results to contribute towards the extension of the roll's life span and thereby reduce the economic losses.

• Corrosion Science and Technology
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• 제9권3호
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• pp.116-121
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• 2010

For over a decade, research and development on submerged hardware in continuous galvanizing pots has been carried out at Teck's Product Technology Centre. The outcome of numerous laboratory tests and field trials has demonstrated that dissimilar materials with comparable surface hardness are most suitable for the manufacture of roll bearings. Wear debris can be easily retained in bearings made of the same material, thereby negatively affecting bearing performance and service life. Bearings made of the same materials are also vulnerable to catastrophic failures. The dissolution of iron from the coated strip creates an iron-rich zone associated with a high concentration gradient in the vicinity of the sink roll. Consequently, the sink roll becomes a preferential site for dross pick-up. In operations involving extremely high temperatures, such as in Galvalume production, the material selection for pot hardware is immaterial to the final corrosion product of the hardware and the pick-up on the hardware.

• 한국정밀공학회지
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• 제14권1호
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• pp.142-149
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• 1997

Ceramic-coated anilox roll for printing is resistant to corrosion and wear, and hence has enhanced life and quality. Laser engraving is used typically for machining holes to store ink in this roll. Since engraved hole size and shape are directly related to laser processing parameters, it is necessary to know the rela- tionships among these parameters. In this study, the parameters for engraving of ;oasma sprayed ceramic coatings with Nd:YAG laser were studied. Relationships between hole shape and processing parameters were analyzed. Cr$_{2}$O$_{3}$ceramic was found to be most suitable for Nd:YAG laser engraving. It was found that hole depth can be increased by using higher energy pulses. Effect of using different assistant gases was small to the final results. For better results, it was suggested to use a very stable laser with shorter pulses and higher pulse energy.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1997년도 제26회 추계학술대회
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• pp.161-166
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• 1997

Application of hot roiling oil lubrication technology was broadened to the field of RM stands of Hot Rolling Mill at Pohang works. The primary object was to improve the quality of the strip sttrface and the rolls by oil lubrication in hot rolling process. Prior to the actual field application preliminary test was conducted to evaluate the effect of hot rolling oil lubrication at RM stands. From the test, it has been found that the use of oil lubrication tends to prevent the progression of the heat cracks and thereby increases the quality of the strip surface and the wear life of the rolls. New hot rolling oil lubrication system was applied to the RM stands VSB, R1, R2, R3, R4 and edger rolls. With the introduction of a rolling lubricant, the quality of the strip surface and rolls was improved and overall roll dressing has decreased. Also there has been a improvement of productivity from the long roll life.

• Journal of Biosystems Engineering
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• 제22권4호
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• pp.497-502
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• 1997

Automation facilities of greenhouses have been continuously developed. However, the conventional two-stage worm gear reducer reveals some problems, including low transmission efficiency. The worm gear reducer also have some difficulties in manufacturing and short life. Therefore, this study was performed to develop a planetary gear reducer, having a high Sear reduction ratio and high torque transmission efficiency. The planetary gear system consisted of a fixed ring gear and a 2-teeth differential ring gear turning slow, as the planetary pinion orbits fast around the fixed ring gear. The developed gear system can achieve a high speed reduction rate at one stage. The reducing system was employed to the greenhouse ventilation system. The reducer has the transmission efficiency of 70.5%, 2∼3 times longer life time, and twofold roll-up torque at an affordable price, comparing with conventional reducers. This reducer can be also applied to many industrial equipments, such as industrial crane, hoist, elevator and gondola etc.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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• pp.207-215
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• 2004

There are various characteristics called for in work roll and intermediate rolls for cold rolling mills. Among these characteristics, the two main requirements are to ensure the quality of the rolled products and to reduce roll cost. To achieve these needs, resistance to wear, to thermal shock and to contact fatigue are especially important. This paper describes that new material(named DSR1) for intermediate rolls which greatly increases rolling campaign and improves resistance to wear has been developed. DSR1 was successfully manufactured and has been used in the cold rolling mill. It showed that Trial product was homogenous in hardness distribution and sufficient usable diameter. Also in service test, trial product is much more excellent rolling performance than conventional $5\%Cr$.

• 대한기계학회논문집
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• 제11권6호
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• pp.913-922
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• 1987

본 연구에서는 Sn-15% Pb 재료에 대하여 실험에 의한 쌍 로울식 연속 주조의 주조특성을 구하고 로울러 열팽창과 열응력에 대한 유한요소해석을 통하여 제품 두께 와 로울러 변형과의 관계를 밝히고자 한다.

• 수산해양기술연구
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• 제36권1호
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• pp.33-44
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• 2000

본 연구에서는 파랑 중 어선의 동력학적 특성에 대한 분석이 이루어 졌다. 대상 선형으로 택한 어선은 8톤급 소형어선과 89톤급 중형 어선이었고, 각각의 선형에 대한 규칙파중에서의 운동응답이 해석되었으며, 불규칙파에서의 운동응답이 해석되었다. 실제 해상상태와 마찬가지인 불규칙파에서의 운동응답은 확률적으로 해석되었는데, 그 결과를 요약하면 다음과 같다. 1. 선형운동인 heave는 유의 파고가 커짐에 따라 거의 선형적으로 커지고, 각도운동인 roll, pitch와 가속도는 유의파고의 제곱근에 비례하는 결과를 보인다. pitch, 가속도는 파향 180도에서 가장 크게 나타났으며, roll은 파향 90도에서 가장 크게 나타나고, heave는 파향과는 관계가 적다. 2. heave는 어선의 크기와는 무관한 운동응답을 보이고 있고, roll, pitch, 가속도는 크기가 작은 어선의 경우 같은 파도에서 그 크기가 상대적으로 많이 커진다. 8톤급 어선에서는 유의파고 1 m 이전에서 급격히 roll, pitch, 가속도가 커지고, 89톤급 어선에서는 변화율이 훨씬 둔감하다. 3. 가속도는 선수에서의 가속도가 가장 크게 나타났다. 그 값은 선체중앙 가속도의 약 2배이다. 파향 180도에서 유의값으로 ${\pm}0.5g$의 선수가속도를 받는 유의 파고는 8톤급 어선의 경우 약 0.7 m, 89톤급 어선의 경우 약 1.5m 정도이다. 이 경우 파도를 약 1,000번정도 만나면(시간으로 환산하여 약 2시간 정도) 확률적으로 가속도의 최대값이 $\pm$1g를 넘어간다. 4. 파향 90도에서의 roll은, 8톤급 어선의 경우 유의파고 1m에서 RMS값으로 약 5도가 되어, 유의값으로 $\pm$10도의 roll 운동이 발생한다. 이것은 소형어선의 roll 공진주파수가 높아 상대적으로 작은 파고의 파도에 의해서 공진에 걸릴 확률이 높기 때문에 발생한 것으로 판단된다. 본 연구의 결과는 파랑중 어선의 안전대책을 체계적으로 수립하는 데에 이용될 수 있다. 또한 앞으로 동력학적인 안정성해석에 이 결과가 이용되어, 파랑중 어선의 브로우칭현상 및 전복현상에 대한 해석이 이루어져야 하겠다.

• 한국산학기술학회논문지
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• 제15권12호
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• pp.7214-7223
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• 2014

본 연구는 국가고시를 준비하는 간호대학생을 대상으로 아로마 롤온흡입법을 이용하여 간호대학생의 생활스트레스, 타액 코티졸 및 피로에 미치는 효과를 규명하기 위한 비동등성 대조군 전후설계 유사 실험연구이다. 대상자는 N시와 G시 지역시 일개 간호대학생으로 대상자 선정기준에 적합한 실험군 21명, 대조군 25명으로 총46명이었으며 연구기간은 2011년 10월 10일부터 11월 21일 까지 시행하였다. 아로마 롤온흡입법을 검정하기 위해 실험군과 대조군의 사전 사후 생활 스트레스, 타액 코티졸 및 피로를 측정하였다. 수집된 자료는 SPSS18.0을 사용하여 실험군과 대조군의 동질성 검정은 Chi-square test, Fisher's exact test, Independent t-test를 이용하여 분석하였다. 연구의 결과는 다음과 같다. 제 1가설 : "아로마 롤온흡입법을 받은 실험군은 받지 않은 대조군에 비해 생활 스트레스가 감소할 것이다."는 기각되었다. 제 2가설 : "아로마 롤온흡입법을 받은 실험군은 받지 않은 대조군에 비해 타액 코티졸이 감소 할 것이다."는 기각되었다. 제 3가설 : "아로마 롤온흡입법은 받은 실험군은 받지 않은 대조군에 비해 피로는 감소 할 것이다."는 지지되었다. 이상의 연구 결과를 통해 아로마 롤온흡입법이 간호사 국가고시를 앞둔 간호대학생의 피로에 효과가 있었다. 또한 간호대학생을 위한 생활 스트레스를 감소시킬 수 있는 간호 중재 연구가 필요하다고 사료된다.