• Title/Summary/Keyword: Roll Expansion

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A Study on the Tube/tubesheet Interface in the Heat Exchangers Jointed by Explosive Bonding (폭발접합된 열교환기류 튜브와 튜브시트의 계면 특성에 관한 고찰)

  • 이병일;공창식;이상철
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.38-47
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    • 2000
  • Characteristics of the interface between tube and tube sheet which were formed by explosive expansion and roll expansion, have been studied in the research. The results are as follows: Optimum amounts of explosives for the expansion of Alloy 600 (19.05mm and 15.88mm) were found to be RDX 3.5-8.5g/m. Because explosive expansion caused les strain hardening and increased bounding strength, characteristics of the explosively expanded were better than those of mechanically expanded. As the transition region of the explosive expansion is inactive, the resistance to the stress corrosion cracking increases by 30∼40% compared to the roll and hydraulic expansion.

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Development of Precise Measuring System for Hot Strip Mill's Rolls (열간압연용 롤 정밀 측정시스템 개발)

  • 이성진;이영진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.614-618
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    • 2002
  • In hot strip mills, Portable Roll Scanner (the portable roll surface temperature and profile measuring device) can be used to calibrate on-line Process models for strip crown and flatness by measuring the thermal expansion and wear profile of the rolls. And the surface temperature measurement can be used to optimize the roll cooling system. Portable Roll Scanner consists of the measuring device, which has two contact inductive distance transducers for roll profile measurement and one infrared Pyrometer for surface temperature measurement, and computer-based controller that is equipped with the measuring device. By the wireless data communication, the data is transferred to the memory of notebook for further analysis. After roll extraction from mills, Portable Roll Scanner measure the roll profile and surface temperature simultaneously along the work roll face and display the results in the TFT color monitor of notebook. Portable Roll Scanner is useful at mill-side and roll grinding shop.

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A Study on the Characteristics of the interface in Tube / Tubesheet of the Nuclear Steam Generator by Explosive Bonding (폭발접합된 원자력 증기발생기 튜브/튜브시트 계면 특성에 관한 연구)

  • 이병일;공창식;심상한;강정윤;이상래
    • Explosives and Blasting
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    • v.17 no.4
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    • pp.32-50
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    • 1999
  • This study deals with interface charactristics of tube and tubesheet of the nuclear steam generator by the explosive expansion in order to take advantage of optimum expansion ratio, pull-out strength and leakage tightness and improvement of the resisitance on the stress corrosion cracking for low residual stress. The paper also show the relationship between roll, hydraulic and explosive expansion. The results obtain are as follows (1) Because of the explosive bonding is to use the high speed pressure and energy by the explosive, workability is good, bonding region is homogenous (2) Expansion ratio is 2.7%, Pull-out strength 850kg, Leakage strength $500kg/cm^2$. Clearance gap is 10~30mm in case of explosive expansion and interface structure of the tube and tubesheet is optimum condition. (3) As the transition region of the explosive expansion is inactive, the resistance of the stress corrosion cracking is increases 30~40% compare to the roll and hydraulic expansion.

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The Study on Automation and Development of Strip Continuous Casting by Twin Roller Type (쌍로울형 박판연속주조공정의 개발과 자동화에 관한 연구)

  • Lee, Sang-Mae;Kim, Young-Do;Baek, Nam-Ju;Gang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.37-52
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    • 1990
  • In this study, the characteristics of cooling and rolling during strip casting process is obtained in comparison with the experimental and analytical results. The prupose of this study is to effectively analyze the thermal and mechanical deformation of roller applying the results of the heat transfer and the pressure distribution to boundary conditions. And then the relation between strip thickness and roll deformation is shown. The second purpose is to obtain the proper condition of the continuous casting for stainless steel. The summary and conclusions can be made on the basis of the results obtained by the theories and experiments. a) The strip casting condition for the fine surface quality of tin-alloy as-cast material was obtained in accordance with the velocity of roll rotation and initial roll gap. b) The experimental condition that the dimension of the cast strip thickness coincide with that of the initial roll gap was according to the experimental result of continuous casting by twin-roll type. c) The thermoelastic finite element model to calculate the roll deformation is represented. Thermoelastic model prediction for the roll deformation are in good agreement with the experimental results considering the thermal expansion of the roll. d) The higher cooling rates were obtained by a twin-roller quenching technique. Also quenched microstructure of the rapidly solidified shell was verified. e) The magnitude of roll deformation due to the thermal expansion and roll separating force is quantit- atively represented in the analysis of continuous casting for stainless steel.

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Analysis of the Rolling Contact Fatigue for Work Roll in Finishing Mill of Hot Strip Rolling (열간 연속판재 압연기의 작업롤 전동피로해석)

  • 배원병;박해두;송길호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.292-300
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    • 1995
  • According to the number of cold-rolled coils, the amount of roll wear and thermal expansion, and roll gap profile were calculated, by using the actual data from the finishing mill. Also, based on those data, the calculations of the deflection, the flattening, and the contact pressure of vwork rolls and backup rolls were made respectively. Specially, in the calculation of contact pressure, the numerical results were obtained not only during the normal rolling, but also during the abnormal rolling, by modeling mathematically the dynamic impact force which occurs when the head section of the strip is threading through rolls. With those results the growth of the fatigue region and the fatigue damage of rolls were predicted. Also the optimum roll-grinding depth was determined to maximize the roll life.

Effects of Branched Dextrin on the Quality Characteristics of Frozen Soft Roll Dough and its Bread during Storage (분지 덱스트린 첨가가 냉동 소프트롤 반죽 및 빵의 저장 중 품질 특성에 미치는 영향)

  • Park, Jin-Hee;Lim, Chun-Son;Kim, Il-Hwan;Kim, Mun-Yong
    • Korean journal of food and cookery science
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    • v.27 no.5
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    • pp.507-522
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    • 2011
  • In this study, samples of wheat flour and dough were prepared by adding of 1, 3, or 5% branched dextrin, which is produced from the amylopectin of waxy corn starch using a cyclization reaction with a branching enzyme. The samples were then evaluated qualitatively in terms of farinogram, viscogram, and extensogram characteristics. The fermentation power of dough expansion, extensogram characteristics, specific volume, baking loss, external/internal surface appearance, and sensory qualities were also examined after 4 weeks of storage at -20$^{\circ}C$ to determine the effect on freeze-thaw stability and quality improvement of branched dextrins in the soft roll bread formulation. Furthermore, the samples along with a control were compared regarding their quality characteristics, including changes in moisture content, water activity, color, and textural characteristics during a storage period of 4 days at 20$^{\circ}C$ to determine the effect on preventing retrogradation of the branched dextrin. As the branched dextrin content increased, area and extensibility increased, whereas water absorption, fermentation power of dough expansion, resistance/extensibility ratio, baking loss, and brownness of the crust decreased. However, the control group presented significantly higher peak viscosity, resistance, specific volume, taste, overall acceptability, moisture content, water activity, springiness, cohesiveness, and resilience values than those of the branched dextrin samples, whereas lightness, hardness, and chewiness showed the reverse effect. As the storage period increased, lightness, hardness, and chewiness increased, whereas cohesiveness decreased. In conclusion, the results indicate that adding 1~3% branched dextrin into a soft roll bread formulation from frozen dough had no positive effect on freeze-thaw stability or preventing retrogradation but may provide good nutritional properties.

Design and Verification of Satellite Attitude Control system for Roll Maneuver (인공위성의 Roll축 자세제어시스템 설계 및 검증)

  • 김희섭;김기석;안재명;김유단;최완식
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.3
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    • pp.370-378
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    • 1999
  • KOMPSAT is a three-axis stabilized light weight satellite, and one of the main mission objectives of the KOMPSAT is to conduct scientific and technological analysis in the areas of high resolution imaging and ocean color imaging. This kind of mission requires the satellite to roll up to 45 degrees. Bang-bang control for this rolling maneuver may activate the flexible modes, and therefore cause satellite pointing performance degradation. To deal with this problem, the roll attitude control system, especially for the science mode and maneuver mode of the KOMPSAT, is first verified by numerical simulation. And the open-loop control law for roll maneuver is proposed by use of series expansion and optimization. The proposed control law is applied to KOMPSAT to see its effectiveness.

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Analysis of Thermal Crown of Working Roll in Hot Strip Rolling (열간 압연하에서 작업롤의 Thermal Crown에 관한 연구)

  • Cho, Jin
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1451-1457
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    • 1992
  • In hot strip rolling, the thickness of strip cannot be retained uniform by several irregular parameters. It has been shown that the load distribution can affect only a small fraction of the excess strip crown, whereas the thermal effects of working roll are the major reason on large changes in the strip center crown during hot rolling. In this study, the temperature distribution of working roll is represented by fourier series expansion. The analytical solution of the resulting thermo-elasticity problem is obtained by love's strain function. The results which are compared with those of the finite element method show good agreements.

Development of Roll Shell for Aluminium Continuous Casters of High Strength and High Toughness (고강도${\cdot}$고인성의 알루미늄 연속 주조기용 롤쉘 개발)

  • Kim B. H.;Park Y. C.;Kim J. T.;Lee W. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.216-222
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    • 2004
  • The caster roll shells have the good thermal conductivity and the low thermal expansion and have to exhibit high enough strength and good ductility at temperature up to $600^{\circ}C$. Thermal stress in particular is very high due to the contact with the liquid aluminium. The main stresses are of thermal origin, which bring a plastic fatigue on surface. This paper will represent one survey about the investigation of the failure of roll shells for continuous casters and an analysis using the simulation of the temperature distribution and the state of stress during hot rolling. Moreover, there will be a discussion on the roll shell of Mod. HAR 5 which is developed by heat treatment process. Mod. HAR 5 has advantages of high strength, high toughness and increased thermal stress resistance while maintaining the same productivity as the conventional roll.

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Yeonggwang #1/2 steam condenser leakage repair works (영광 #1/2 복수기 누수부 보수공사)

  • 이상철;공창식
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.117-119
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    • 2003
  • Power plant efficiency and availability depend greatly on condenser performance. However, during commissioning of Yeonggwang #1/2 steam condenser sodium leakage occurred, because of tube to tubesheet only roll expanding. Therefore this report is explaining that pre-test for the shake of improvement reliable repair processes & selected sampling tube re-expansion in-situ applications.

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