• 제목/요약/키워드: Rod milling

검색결과 20건 처리시간 0.02초

구리 관(管)의 절단(切斷) 공정(工程)중 발생한 구리칩 스크랩의 볼밀링에 의한 구리 분말(粉末) 제조(製造) 가능성(可能性) (Feasibility of Copper Powder Fabrication by Ball Milling of Copper Chip Scrap Occurred During Cutting Process of Copper Pipe)

  • 홍성현
    • 자원리싸이클링
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    • 제20권6호
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    • pp.37-42
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    • 2011
  • 구리관의 절단 공정에서 구리 칩 스크랩이 발생해왔다. 분쇄에 의하여 구리칩 스크랩을 분말화하는 가능성이 연구되었다. 본 연구에서는 로드 밀링, 수평식 볼밀링과 같은 두 가지 타입의 분쇄 방식이 적용되었다. 구리 칩은 로드 밀링에 의하여 분말 형태로 분쇄될 수 없었다. 반면에 36시간 이상 수평식 볼밀링에 의하여 구리칩은 분말로 변화하였다. 수평식 볼밀링에 의한 구리 칩의 분말로 재활용이 가능하였고 48시간 동안 밀링된 원료중 $75{\sim}150{\mu}m$ 범위의 분말은 25.3%이였다.

Chemical Leaching of Non-Equilibrium Al(Fe-Co) Powder Produced by Rod Milling

  • Kim, Hyun-Goo
    • 한국분말재료학회지
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    • 제10권5호
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    • pp.305-309
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    • 2003
  • We report on the formation and chemical leaching of non-equilibrium $Al_{0.6}(Fe_{75}Co_{25})$ alloy produced by rod milling. X-ray diffractometry, transmission electron microscopy, differential scanning calorimetry, scanning electron microscopy, and vibrating sample magnetometry were used to characterize the as-milled and leached specimens. After 400 h, only the $Al_{0.4}Fe_{0.6}$ peak of the body-centered cubic type was present in the XRD pattern. The entire rod milling process could be divided into three different stages of milling: agglomeration, disintegration, and homogenization. The saturation magnetization, $M_s$ decreased with increased milling time, the $M_s$ of the powders before milling was about 113.8 emu/g, the $M_s$ after milling for 400 h was about 11.55 emu/g. Leaching of the Al in KOH of the Al at room temperature from the as-milled powders did not induce any significant change in the diffraction pattern. After the leached specimen had been annealed at $600^{\circ}C$ for 1 hour, the nanoscale crystalline phases were transformed into the bcc Fe, cubic Co, and $CoFe_2O_4$ phases. On cooling the specimen from 85$0^{\circ}C$, the degree of magnetization increased slightly, then increased sharply at approximately 364.8$^{\circ}C$, indicating that the bcc $Al_{0.4}Fe_{0.6}$ phase had been transformed to the Fe and Co phases.

Rod Milling에 의해 제작된 비평형 Al(Fe-Cu) 합금 분말의 형성 및 Chemical Leaching (Formation and Chemical Leaching of a Non-Equilibrium Al(Fe-Cu) Alloy Powder produced by Rod-Milling)

  • 김현구;명화남
    • 한국분말재료학회지
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    • 제9권5호
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    • pp.359-364
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    • 2002
  • We report the structure, thermal and magnetic properties of a non-equilibrium $Al_{0.6}(Fe_{50}Cu_{50})_{0.4}$ alloy powder produced by rod milling and chemical leaching. An X-ray diffractometry(XRD), a transmission electron microscope(TEM), a differential scanning calorimeter(DSC), a vibrating sample magnetometer(VSM), and superconducting quantum interference device(SQUID) were utilized to characterize the as-milled and leaching specimens. The crystallite size reached a value of about 8.82 nm. In the DSC experiment, the peak temperatures and crystallization temperatures decreased with increasing milling time. The activation energy of crystallization is 200.5 kJ/mole for as-milled alloy powder. The intensities of the XRD peaks of as-milled powders associated with the bcc type $Al_{0.5}Fe_{0.5}$ structure formative at $350^{\circ}C$ sharply increase with increasing annealing temperature. Above $400^{\circ}C$, peaks alloted to $Al_{0.5}Fe_{0.5}$ and $Al_{5}Fe_{2}$ are observed. After annealing at $600^{\circ}C$ for 1h, the leached Ll specimen transformed into bcc $\alpha$-Fe and fcc Cu phases, accompanied by a change in the structural and magnetic properties. The saturation magnetization decreased with increasing milling time, and a value of about 8.42 emu/g was reached at 500 h of milling. The coercivity reached a maximum value of about 142.7 Oe after 500 h of milling. The magnetization of leached specimens as function of fields were higher at 5 K, and increased more sharply at 5 K than at 100 K.

CAD/CAM/CNC를 활용한 커넥팅 로드 금형의 제작 (Work Process of Connecting Rod Die using CAD/CAM/CNC)

  • 이종선;이환희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.393-398
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    • 2001
  • This paper aims to work process of connecting rod die using CAD/CAM/CNC systems. CAD/CAM/CNC systems are consist of CAD(MDT4.0), CAM(Z-MASTER) software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for data network.

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Rod Milling과 Chemical Leaching에 의해 제작된 비평형 Al(Fe-Cu) 합금 분말의 결정화 및 자기적 특성 (Crystallization and Magnetic Properties of Non-Equilibrium Al(Fe-Cu) Alloy Powders Produced by Rod Milling and Chemical Leaching)

  • 김현구
    • 한국분말재료학회지
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    • 제11권6호
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    • pp.486-492
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    • 2004
  • We report the crystallization and magnetic properties of non-equilibrium $Al_{0.6}(Fe_{x}Cu_{1-x})_{0.4}(x=0.25, 0.50, 0.75)$ alloy powders produced by rod-milling as well as by new chemical leaching. X-ray diffractometry, transmission electron microscopy, differential scanning calorimetry and vibrating sample magnetometry were used to characterize the as-milled and leached specimens. After 400 h or 500 h milling, only the broad peaks of nano bcc crystalline phases were detected in the XRD patterns. The crystallite size, the peak and the crystallization temperatures increased with increasing Fe. After being annealed at $600{^\circ}C$ for 1 h for as-milled alloy powders, the peaks of bcc $AlCu_{4}\;and\;Al_{13}Cu_{4}Fe_{3}\;for\;x=0.25,\;bcc\;AlCu_{4}\;and\;Al_{5}Fe_{2}\;for\;x=0.50,\;and\;Al_{5}Fe_{2},\;and\;Al_{0.5}Fe_{0.5}\;for\;x=0.75$ are observed. After being annealed at $500{^\circ}\;and\;600{^\circ}C$for 1 h for leached specimens, these non-equi-librium phases transformed into fcc Cu and $CuFe_{2}O_{4}$phases for the x=0.25 specimen, and into bcc ${\alpha}-Fe,\;fcc\;Cu,\;and\;CuFe_{2}O_{4}$ phases for both the x=0.50 and the x=0.75 specimens. The saturation magnetization decreased with increasing milling time for $Al_{0.6}(Fe_{x}Cu_{1-x})_{0.4}$ alloy powders. On cooling the leached specimens from $800{\~}850^{\circ}C$,\;the magnetization first sharply increase at about $491.4{\circ}C,\;745{\circ}C,\;and\;750.0{\circ}C$ for x=0.25, x=0.50, and x=0.75 specimens, repectively.

CAD/CAM 시스템을 활용한 커넥팅 로드 금형의 제작 (Manufacturing of Connecting Rod Die using CAD/CAM Systems)

  • 김세환;이종선;홍석주
    • 한국산학기술학회논문지
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    • 제2권2호
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    • pp.39-43
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    • 2001
  • 본 논문에서는 자동차용 부품인 커넥팅 로드를 제작할 수 있는 금형제작시 생산성 향상을 위해서 CAD/CAM 시스템을 적용하였다. 사용된 CAD 소프트웨어는 MDT4.0. CAM 소프트웨어는 Z-MASTER이며 생성된 NC코드는 CNC 밀링머신에 전송되어 커렉팅 로드 금형을 자동가공 한다.

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화력발전소 매립 석탄재의 분쇄가 지오폴리머의 강도에 미치는 영향 (Grinding Effects of Coal-Fired Pond Ash on Compressive Strength of Geopolymers)

  • 이수정;강남희;전철민;주형태
    • 자원리싸이클링
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    • 제23권6호
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    • pp.3-11
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    • 2014
  • 화력발전소 바닥재는 입자크기의 범위가 넓고 미연탄소 함량이 높아 지오폴리머의 원료로 잘 사용되지 않는다. 지오폴리머의 원료로서 바닥재가 대부분인 매립 석탄재를 대량 재활용하기 위한 가공공정을 평가하기 위하여 로드밀과 유성볼밀로 분쇄하여 지오폴리머의 강도에 미치는 영향을 알아보았다. 기계적 분쇄가 바닥재의 비정질 함량 변화에 미치는 영향은 거의 없었다. 이는 석탄재의 주요 결정질 상인 뮬라이트가 침상으로 존재하는데, 침상의 뮬라이트는 높은 강도와 인성을 갖기 때문에 비정질화되기 어렵기 때문으로 판단된다. 그러나 분쇄 효과는 입자크기를 감소시켰으며 매립 석탄재 입자의 크기 분포를 보다 균일하게 하여 알칼리와의 반응성을 증가시켰다. 로드밀은 상대적으로 입자크기의 범위를 좁게 만들었지만 입자크기 감소효과는 적었다. 그럼에도 불구하고 로드밀의 분쇄는 최대 약 37%의 압축강도를 증가시켰으며, 이는 유성볼밀의 효과와 동일하였다. 로드밀 분쇄는 매립 석탄재의 반응성을 증가시켜 지오폴리머의 원료로 대량 재활용하기에 적합한 공정이다.

승용차용 CYLINDER ROD 소재의 밀링 적삭 특성 연구 (A Study on the Machining Charcterisitics of Milling of cylinderical Rod Materials for Passenger Car)

  • 채왕석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.143-148
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    • 1996
  • In this paper, we have studied internal quality including chemical compositions, microscopic structure and nonmetalic inclusion of test materials. We have analyzed dynamic characteristics of cutting force of milling including tensile strength value hardness etcs. Test materials are used the tempered carbon steel and the non-tempered carbon steel. The obtained results are as follows: 1.In analyzing internal quality, the tempered carbon steel have typical martensite structure and the non-tempered carbon steel have ferrite+pearlite structure. 2.Yield strength, tensile strength and hardness value are in the non-tempered carbon steel but elongation is maximum value in the tempered carbon steel. 3.Cutting force is smaller non-tempered carbon steel than tempered carbon steel when feed speed and depth of cut is constant. 4.Cutting force is smaller to the tempered carbon steel and smaller non-tempered carbon steel than tempered carbon steel when cutting conditions

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자동차 쇽옵소버 피스톤로스 제조공정에서 MES 구축에 관한 연구 (A study on developing MES(Manufacturing Execution System) in the piston rod manufacturing process for automobile shock absorber)

  • 신동주;김태철;이형호;김경록;정호연
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회 2008년도 추계학술대회 및 정기총회
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    • pp.286-289
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    • 2008
  • Production Information System make it possible to check and control the information of manufacturing processes. Based on this information companies are able to act to the price strategy and marketing strategy timely. In this study we will examine developing the MES(Manufacturing Execution System) as Production Information System in the Automobile Shock Absorber Piston rod Manufacturing Process of which processes are composed of heat treatment, lathing, grooving, milling, rolling, inspection and packing processes in order to control its production information efficiently.

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