• Title/Summary/Keyword: Robot Automation system

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Hole Identification Method Based on Template Matching for the Ear-Pins Insertion Automation System (이어핀 삽입 자동화 시스템을 위한 템플릿 매칭 기반 삽입 위치 판별 방법)

  • Baek, Jonghwan;Lee, Jaeyoul;Jung, Myungsoo;Jang, Minwoo;Shin, Dongho;Seo, Kapho;Hong, Sungho
    • KIPS Transactions on Computer and Communication Systems
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    • v.10 no.1
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    • pp.7-14
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    • 2021
  • In jewelry industry, the proportion of labor costs is high. Also, the production time and quality of products are highly varied depending on the workers' capabilities. Therefore, there is a demand from the jewelry industry for automation. The ear pin insertion automation system is the robot automatically inserts the ear pins into the silicone mold, and this automated system require accurate and fast hole detection method. In this paper, we propose optimal binarization method and a template matching method that can be applied in the ear pin insertion automation system. Through the performance test, it was shown that the applied method has an accuracy of 98.5% and 0.5 seconds faster processing speed than the Otsu binarization method. So, this automation system can contribute to cost reduction, work time reduction, and productivity improvement.

An algorithm of marking line correction for robot-based layout automation of building structures

  • Lim, Hyunsu;Kim, Taehoon;Cho, Kyuman;Kim, Taehoon;Kim, Chang-Won
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.312-318
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    • 2022
  • Robot-based layout automation has been recently promoted for the purpose of improving productivity and quality. Marking robots have various functional demands to secure marking precision and environmental adaptability. In particular, in order to automate marking work of building structure, correction of the marking line through position recognition of rebars placed is required. Because the rebars must maintain a constant cover thickness from the formwork surface, if the rebars are out of planned position, the rebar or marking line need to be corrected to secure the cover thickness. Thus, the marking robot for structural work needs to have the function for determining the position correction of the rebar or the marking line. In order to judge the correction of marking line, it is required to measure the distance between the planned marking line and the rebar placed. Therefore, this study proposes an algorithm that can measure the distance between the planned line and the rebar, and correct marking line for the automatic operation of the marking robot. The results of this study will be utilized as a core function for unmanned operation of the marking robot and contribute to securing precise marking by reflecting construction errors.

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Development of Automatic Mark Welding Robot

  • Ryu, Sin-Wook;Kim, Ho-Gu;Lee, Jae-Chang;Kim, Se-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.643-648
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    • 2005
  • Generally, ships have marks of various shapes on outside of the hull. Among them, so called "Draft Mark" indicates the distance from the bottom of the keel to the waterline. Draft marks are used to determine the displacement and other properties of the ship for stability and control purposes. These marks are made up of welding bead or sticking the steel plate on outside of the hull. To improve the confidence level of the ship owner, quality and accuracy of the draft mark is very important. So the automatic mark welding robot is used to enable a high quality and accurate manufacturing line. To improve the system portability, the system is divided into two distinct parts, namely mechanical part and control part. Mechanical part is robust, a lightweight, and easy to dismantle. The control part consists of an in-house developed controller, which is based on embedded Linux. Also, the control part consists of power line communication module to ensure the applicability of the controller in manufacturing line. In this paper, the methodologies of control and configuration of the robot are discussed.

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Autonomous Sensor Center Position Calibration with Linear Laser-Vision Sensor

  • Jeong, Jeong-Woo;Kang, Hee-Jun
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.43-48
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    • 2003
  • A linear laser-vision sensor called ‘Perception TriCam Contour' is mounted on an industrial robot and often used for various application of the robot such as the position correction and the inspection of a part. In this paper, a sensor center position calibration is presented for the most accurate use of the robot-Perceptron system. The obtained algorithm is suitable for on-site calibration in an industrial application environment. The calibration algorithm requires the joint sensor readings, and the Perceptron sensor measurements on a specially devised jig which is essential for this calibration process. The algorithm is implemented on the Hyundai 7602 AP robot, and Perceptron's measurement accuracy is increased up to less than 1.4mm.

DIRECT INVERSE ROBOT CALIBRATION USING CMLAN (CEREBELLAR MODEL LINEAR ASSOCIATOR NET)

  • Choi, D.Y.;Hwang, H.
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1173-1177
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    • 1990
  • Cerebellar Model Linear Associator Net(CMLAN), a kind of neuro-net based adaptive control function generator, was applied to the problem of direct inverse calibration of three and six d.o.f. POMA 560 robot. Since CMLAN autonomously maps and generalizes a desired system function via learning on the sampled input/output pair nodes, CMLAN allows no knowledge in system modeling and other error sources. The CMLAN based direct inverse calibration avoids the complex procedure of identifying various system parameters such as geometric(kinematic) or nongeometric(dynamic) ones and generates the corresponding desired compensated joint commands directly to each joint for given target commands in the world coordinate. The generated net outputs automatically handles the effect of unknown system parameters and dynamic error sources. On-line sequential learning on the prespecified sampled nodes requires only the measurement of the corresponding tool tip locations for three d.o.f. manipulator but location and orientation for six d.o.f. manipulator. The proposed calibration procedure can be applied to any robot.

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Development of a synthetic library automation system

  • Lee, Jeong-Hun;Kim, Young-Lyul;Lim, Sung-Jin;Ki, Hwan-Eom;Lee, Jong-Ik;Kim, Jong-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1710-1713
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    • 2003
  • We developed the synthetic library automation system. Developed system is comprised of two main units: an auto sorting system of books and a wireless management system. An auto sorting system is composed of a book return machine, a robot system, and an emergency bookshelf. A book return machine is operated by magnetic removal-revival. A wireless management system is development of RFID, or radio frequency identification, and is composed of a RF module and uninhabited return machine and a loss prevention system. The software for the synthetic library automation system is divided into three groups. We realized the developed automation system, and then get the features.

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Development of a Vision-based Blank Alignment Unit for Press Automation Process (프레스 자동화 공정을 위한 비전 기반 블랭크 정렬 장치 개발)

  • Oh, Jong-Kyu;Kim, Daesik;Kim, Soo-Jong
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.1
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    • pp.65-69
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    • 2015
  • A vision-based blank alignment unit for a press automation line is introduced in this paper. A press is a machine tool that changes the shape of a blank by applying pressure and is widely used in industries requiring mass production. In traditional press automation lines, a mechanical centering unit, which consists of guides and ball bearings, is employed to align a blank before a robot inserts it into the press. However it can only align limited sized and shaped of blanks. Moreover it cannot be applied to a process where more than two blanks are simultaneously inserted. To overcome these problems, we developed a press centering unit by means of vision sensors for press automation lines. The specification of the vision system is determined by considering information of the blank and the required accuracy. A vision application S/W with pattern recognition, camera calibration and monitoring functions is designed to successfully detect multiple blanks. Through real experiments with an industrial robot, we validated that the proposed system was able to align various sizes and shapes of blanks, and successfully detect more than two blanks which were simultaneously inserted.

An example of automatic cutting ROBOT system development of casting material (로보트를 적용한 주물소재의 자동절단 시스템 개발 사례)

  • 박태갑;이봉환;여창모
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1161-1168
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    • 1991
  • The purpose of this project is to develop an automatic cutting robot system of cast steel, which raise productivity with improvement of working circumstances, overcomming labor deficiency, reduction of process and cycle time by applying cutting automation at inferior working circumstances and condition of a foundry. This system consisted of a 5 DOF tool system, an improved conveyer system and the HR-8608 ROBOT, makes it possible to get the reduction of 12 manpowers and 30% productivity up.

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