• Title/Summary/Keyword: Repair Cost

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Bumper Stay Design for RCAR Front Low Speed Impact Test (RCAR 전방 저속 충돌시험 대응 범퍼 스테이 설계)

  • Kang, Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.2
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    • pp.191-197
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    • 2016
  • RCAR low speed impact test estimates repair cost of the impacted vehicle. In this study, for a mid-size vehicle front body model, structural performance for RCAR low speed impact were analyzed with changing the bumper stay shape and size. First, for improving the impact load transfer mechanism to side member the stay rear section shape at connecting area with side member was modified and the stay outer was redesigned to be normal to the barrier. Next, the investigation on stay thickness effect was carried out and the performances of several models with different forming shape were compared. The final design showed 13mm decrease in the maximum barrier intrusion distance and greatly reduced side member deformation. Additional analyses explained the validity of the final design.

A Study on Systematic Development of Military Logistic Support System to Improve the Operational Availability for Underwater Guided Weapon (수중유도무기의 운용가용도 향상을 위한 군수지원시스템의 체계적 개발에 관한 연구)

  • Shin, Ju-Hwan;Yun, Won-Young
    • Journal of Korean Society for Quality Management
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    • v.33 no.4
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    • pp.75-87
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    • 2005
  • Generally speaking, weapon system is defined as a combination of primary system and support system which are evaluated by capability and operational availability respectively. Recently comparison of total life cycle cost shows that logistic support system is proved to be more important than primary system. However, until now systematic approach to support system development has not been applied in the area of developing support system. We need to construct a universal metric for effectiveness of logistic support system and to cut out whatever activities or support elements which do not contribute to the metric. This paper describes a new approach based on system engineering approach to logistic support system and also classifies five factors of failure, stock-out frequency, administrative delay time, active repair time and logistic delay time that have influence on operational availability of logistic support system.

Age Replacement Policy for A System Considering Failure Characteristics of Components (부품(部品)의 고장특성(故障特性)를 고려한 시스템의 수명교환방침(壽命交換方針))

  • Jeong, Yeong-Bae
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.109-120
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    • 1993
  • Most systems are composed of components which have different failure chracteristics. Since the failure characteristics of components is different, it is rational and reasonable to establish a maintenance model to be considered repair and replacement policies which are proper to failure characteristics of these components. This paper proposes the age replacement time for a system composed of components which have different failure characteristics. In this model, it is assumed that a system is composed of a critical failure component, a major failure component, minor failure component. If any failure occurs to critical component before its age replacement time, the system should be replaced. If any failure does not occur until its age replacement time, preventive replacement should be performed at age replacement time T. Major component is minimal repaired if any failure occurs during operation. Minor component should be replaced as soon as failure is found. This paper determines the optimal replacement time of the system which minimize, total maintenance cost and initial stock Quantity of minor component within this optimal replacement time. Numerical example illustrates these results.

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The Diagnosis for Induction Motor Bearing Faults Using Torque Signal Spectrum Analysis (토크신호 스펙트럼 분석을 이용한 유도전동기 베어링 고장진단)

  • Kim, Jun-Young;Yang, Chul-Oh;Park, Kyu-Nam;Song, Myung-Hyun
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1850-1851
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    • 2011
  • The faults of a electric motor cause to rise the maintenance and repair cost and to reduce the reliability of the electric power system. In this paper, the auto fault detection system for a induction motor is developed using the torque signal spectrum analysis. The spectrum of motor torque signal is used for finding a bearing fault feature frequency. A threshold value, for detecting the motor bearing fault is set by the difference of torque signal spectrum(FFT signal) between normal condition and faulted condition of the motor.

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A Comparative Study of FMS Performance Evaluation Modeling Using FACTOR/AIM (FACTOR/AIM을 이용한 통합자동 생산시스템의 성능분석을 위한 비교연구)

  • Hwang, Heung-Suk
    • IE interfaces
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    • v.9 no.2
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    • pp.191-202
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    • 1996
  • A variety of approaches on performance evaluation modeling have appeared in the technical literature for flexible manufacturing systems(FMS) which can be evaluated only through computer simulation. This study represents a comparative approach for FMS performance evaluation modeling based on reliability, availability and maintainability, and life cycle cost. The methodology proposed in this research includes the following three-step generative approaches. First, a static model to find the initial system configuration is considered under the assumption that the system availability is given as one (failure and maintenance are not considered), and in second step, a stochastic simulation is proposed to serve as a performance evaluation model for FMS with stochastic failure and repair time. In the last step, we developed a simulation modeling using a simulator, FACTOR/AIM to consider a variety of performance factors and dynamic behavior of FMS. Also the applicability and validity of the proposed approaches has been tested and compared through the results of a sample problem using computer programs and procedures developed in each step.

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Algorithm to Determine the Optimal Spare Inventory Level for Repairable-Item Inventory System (수리가능제품의 최적재고수준의 결정기법)

  • Kim, Jong-Soo;Shin, Kyu-Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.3
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    • pp.81-90
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    • 1993
  • This article concerns the problem of determining the optimal spare inventory level for multiechelon repairable-item inventory system. The system we are concerned has several bases and a central depot. When an item fails, it is dispatched to a repair facility and, a spare, if available, is plugged in immediately. When the failed item is repaired, it is sent to the base and either used to fill a backorder or stored at a spare inventory point. We develop an optimal algorithm to find the spare inventory level at each base spareswhich minimizes the total expected cost and, simultaneously, satisfies a specified minimum service rate. The algorithm is applied to examples with good results.

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Heuristics for selecting machine types and determining buffer capacities in assembly/disassembly systems

  • Jeong, Keun-Chae;Kim, Yeong-Dae
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.51-54
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    • 1996
  • We deal with a design problem of assembly/disassembly (AD) systems with finite buffer capacities where the times between failures, the times to repair, and the processing times are exponentially distributed with different parameter values. We present a solution procedure for finding the minimum cost configuration which achieves a desired throughput rate for an AD system. The configuration is defined by the types of machines to be used and capacities of buffers in the AD system. Results of computational experiments on randomly generated test problems show that the proposed heuristics give relatively good configurations in a reasonable amount of time.

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Optimum Replacement Times for a Steam Generator (증기발생기 최적 교체시기 결정에 관한 연구)

  • Hur, Jung-Hoon;Yun, Won-Young
    • IE interfaces
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    • v.15 no.1
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    • pp.89-98
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    • 2002
  • This paper considers the optimum replacement times of a steam generator in nuclear power plant with failure data. It is assumed that the failure pattern of units is given as a Weibull distribution and repair and periodic preventive maintenance are performed periodically. The maximum likelihood method is used to estimated the Weibull parameters of failure distribution from failure data. Relpacement, output-decresing and maintenance costs are considered to determine the optimal replacement times by simulation. Numerical examples are included with actual failure data and cost estimators.

On magnetostrictive materials and their use in adaptive structures

  • Dapino, Marcelo J.
    • Structural Engineering and Mechanics
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    • v.17 no.3_4
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    • pp.303-329
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    • 2004
  • Magnetostrictive materials are routinely employed as actuator and sensor elements in a wide variety of noise and vibration control problems. In infrastructural applications, other technologies such as hydraulic actuation, piezoelectric materials and more recently, magnetorheological fluids, are being favored for actuation and sensing purposes. These technologies have reached a degree of technical maturity and in some cases, cost effectiveness, which justify their broad use in infrastructural applications. Advanced civil structures present new challenges in the areas of condition monitoring and repair, reliability, and high-authority actuation which motivate the need to explore new methods and materials recently developed in the areas of materials science and transducer design. This paper provides an overview of a class of materials that because of the large force, displacement, and energy conversion effciency that it can provide is being considered in a growing number of quasistatic and dynamic applications. Since magnetostriction involves a bidirectional energy exchange between magnetic and elastic states, magnetostrictive materials provide mechanisms both for actuation and sensing. This paper provides an overview of materials, methods and applications with the goal to inspire novel solutions based on magnetostrictive materials for the design and control of advanced infrastructural systems.

Sensors, smart structures technology and steel structures

  • Liu, Shih-Chi
    • Smart Structures and Systems
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    • v.4 no.5
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    • pp.517-530
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    • 2008
  • This paper deals with civil infrastructures in general, sensor and smart structure technology, and smart steel structures in particular. Smart structures technology, an integrated engineering field comprising sensor technology, structural control, smart materials and structural health monitoring, could dramatically transform and revolutionize the design, construction and maintenance of civil engineering structures. The central core of this technology is sensor and sensor networks that provide the essential data input in real time for condition assessment and decision making. Sensors and robust monitoring algorithms that can reliably detect the occurrence, location, and severity of damages such as crack and corrosion in steel structures will lead to increased levels of safety for civil infrastructure, and may significantly cut maintenance or repair cost through early detection. The emphasis of this paper is on sensor technology with a potential use in steel structures.