• Title/Summary/Keyword: Repair Cost

Search Result 689, Processing Time 0.028 seconds

A Study on the Performance Characteristics and Reuse Effect for Recycled Parts of CV Joint and Steering Gear Box in the Vehicles (자동차 중고재생 등속조인트와 스티어링 기어박스의 성능과 활용효과에 대한 연구)

  • 조휘창;박인송
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.10 no.5
    • /
    • pp.199-205
    • /
    • 2002
  • The scale of repair parts market reached 0.1 billion won. Above all, it is remarkable that the automotive insurance business world is paying f3r 40 ~5o% of the whole repair cost. The repair parts consist of a genuine parts, non-genuine parts, recycling used parts. It is the recent trend that recycled parts are more popular than the genuine parts f3r repairing crashed cars due to the cost. Performance of recycled continuous velocity(CV) joints and power steering(PS) gear box as replacement parts was tested and analysed in this study. To examine the durability of the recycled parts, the replaced CV joints and PS gear box after repair were tested and analysed periodically. The results were showed that basic performance of the recycled parts was normal. However the ball cage of CV joints was more frequently damaged than genuine parts. We concluded that a test standard and amendment of related laws for recycled parts is required to get a safe and durable parts.

Optimal Periodic Replacement Policy Under Discrete Time Frame (이산 시간을 고려한 시스템의 교체와 수리 비용 최적화 연구)

  • Lee, Jinpyo
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.43 no.1
    • /
    • pp.61-69
    • /
    • 2020
  • Systems such as database and socal network systems have been broadly used, and their unexpected failure, with great losses and sometimes a social confusion, has received attention in recent years. Therefore, it is an important issue to find optimal maintenance plans for such kind of systems from the points of system reliability and maintaining cost. However, it is difficult to maintain a system during its working cycle, since stopping works might incur users some troubles. From the above viewpoint, this paper discusses minimal repair maintenance policy with periodic replacement, while considering the random working cycles. The random working cycle and periodic replacement policies with minimal repair has been discussed in traditional literatures by usually analyzing cases for the nonstopping works. However, maintenance can be more conveniently done at discrete time and even during the working cycle in real applications. So, we propose that periodic replacement is planned at discrete times while considering the random working cycle, and moreover provide a model in which system, with a minimal repair at failures between replacements, is replaced at the minimum of discrete times KT and random cycles Y. The average cost rate model is used to determine the optimal number of periodic replacement.

A Study on the Repair Time of the Construction Type in the Apartment Housings (공동주택 공종별 수선시기 설정 연구)

  • Lee, Kang-Hee;Park, Geun-Soo;Chae, Chang-U
    • Journal of the Korean housing association
    • /
    • v.22 no.4
    • /
    • pp.83-92
    • /
    • 2011
  • Apartment is settled down as a main housing type and massive supply has been conducted since 1990's. The government has focused on the housing supply to improve the housing number and cut its price. On the contrary, the management of the housing has been neglected to get an early deterioration. Since 1995's, various ways have been made to improve and maintain the building function and performance. Among these, the long-term repair plan has played a main role to manage the housing condition and plan the repair schedule for preparing the massive cost of repair such as a roof proof, elevator change. The long-tern repair plan provides the repair time and repair rate according to various construction types. Most of the management agent apply the repair standard into the field area. But the repair time could not reflect the present condition and bring into the wrong maintenance. Therefore, the repair time for the long-term maintenance plan would be revised and reflected from the material and technology development. |n this study, it aimed at improvement for the repair time in various construction types which are provided in the long-term repair plan. For this, the 22 management agents are surveyed directly. This study shows that the repair time of the painting are correspondent to the repair time of the long-term plan irregardless of the painting materials. Most of other areas would correspondently similar to the long-term plan. This study could not include the building location, material and other haracteristics. Therefore, the further study would be needed to reflect the building and materials attributes to get the detailed repair time.

Warranty Analysis Based on Different Lengths of Warranty Periods

  • Park, Min-Jae
    • Communications for Statistical Applications and Methods
    • /
    • v.18 no.3
    • /
    • pp.277-286
    • /
    • 2011
  • Global companies can sell their products with dierent warranty periods based on location and times. Customers can select the length of warranty on their own if they pay an additional fee. In this paper, we consider the warranty period and the repair time limit as random variables. A two-dimensional warranty policy is considered with repair times and failure times. The repair times are considered within the repair time limit and the failure times are considered within the warranty period. Under the non-renewable warranty policy, we obtain the expected number of warranty services and their variances in the censored area by warranty period and repair time limit to conduct a warranty cost analysis. Numerical examples are discussed to demonstrate the applicability of the methodologies and results using field data based on the proposed approach in the paper.

Optimal Repair Method Selection through Neutralization Prediction and LCC Evaluation of a Concrete Structure (콘크리트 구조물의 중성화 및 LCC예측을 통한 최적보수공법 선정)

  • Kang In Seok;Lee Han Seung;Jeong Hae Moon;An Tae Song
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2005.11a
    • /
    • pp.511-514
    • /
    • 2005
  • In this study, LCC(Life Cycle Cost) evaluation technique is used for the purpose of accumulation of basic data required for such integrative system construction. We predicted the degradation time of concrete and repair material by neutralization through FEM analysis, and utilized the result for LCC evaluation It turned out that the repair method of construction in the most economical initial measure against degradation and a durable period can be chosen through the LCC evaluation in consideration of the degradation prediction using FEM analysis and the initial construction expense in a durable period and repair expense, and the number of repair times.

  • PDF

A Repair Technology Trends of TFT-LCD Production

  • Jee, Young-Su;Cho, Jang-Ho;Shin, Gyu-Sung;Kim, Dae-Kyung;Kim, Hyun-Jung
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2008.10a
    • /
    • pp.1263-1266
    • /
    • 2008
  • TFT-LCD panel makers have been enlarging size of TV screens, and 50-inch TFT-LCD is one of the main stream products already. To have more improved resolution, productivity and lower manufacturing cost, new TFT-LCD factories adopt large mother glass, new TFT structure and new process/materials. Along with these technology evolution, laser repair system should equip with upgraded performance and additional functions on user's demand. Laser repair technology is reviewed and newly developed repair technology is being introduced.

  • PDF

An Empirical Study on the Repair Rate of Domestic Gas Boiler within Warranty Period(I) (가정용(家庭用) 가스 보일러의 보증기간내(保證期間內) 수리율(修理率)에 관(關)한 실증적(實證的) 연구(硏究)(I))

  • Han, Jae-Hoon;Kim, Bong-Sun
    • Journal of the Korea Safety Management & Science
    • /
    • v.16 no.1
    • /
    • pp.139-146
    • /
    • 2014
  • As Crosby notes, the most companies spend 15 to 20% of their sales dollars on quality costs. Generally the most effective way to manage quality costs is to avoid having defects in the first place. In this paper we have studied about the repair(service) problem of domestic gas boiler within warranty period. We develop a system, which man could find the cause of the problem at an early stage and could devise a countermove to the problem under supposing that the service(repair) rate follows exponential distribution and the product is manufactured lot-for-lot continually. Using the developed early sensing system. it is expected to improve the reliability of the product, to save expenses of company and to improve customer's satisfaction. And the system will be expended to incorporate information technology, which can detect the repair rate automatically.

OPPORTUNISTIC AGE REPLACEMENT POLICY

  • Jhang, Jhy-Ping
    • Proceedings of the Korean Society for Quality Management Conference
    • /
    • 1998.11a
    • /
    • pp.269-276
    • /
    • 1998
  • This paper proposes an opportunistic age replacement policy. The system has two types of failures. Type I failures (minor failures) are removed by minimal repairs, whereas type II failures are removed by replacements. Type I and type II failures are age-dependent. A system is replaced at type II failure (catastrophic failure) or at the opportunity after age T, whichever occurs first. The cost of the minimal repair of the system at age z depends on the random part C(z) and the deterministic part c(z). The opportunity arises according to a Poisson process, independent of failures of the component. The expected cost rate is obtained. The optimal $T^{\ast}$ which would minimize the cost rate is discussed. Various special cases are considered. Finally, a numerical example is given.

  • PDF

Cost Optimization of Ineffective Periodic Preventive Maintenance

  • Jung, Gi-Mun;Park, Dong-Ho;Yum, Joon-Keun
    • Communications for Statistical Applications and Methods
    • /
    • v.6 no.1
    • /
    • pp.99-106
    • /
    • 1999
  • This paper considers an imperfect repair model for which the repairable system is maintained preventively at periodic times and is replaced by a new system when a predetermined number of preventive maintenance has been applied. our main objective of this is to determine the optimal number of preventive maintenances before the system is replaced and the optimal length of interval between two consecutive preventive maintenances under a new repair model which is referred to as an ineffective preventive maintenance. Such a model assumes a periodic preventive maintenance in which the system is effectively maintained with a certain probability. Otherwise the system is not improved at all after each maintenance and thus the failure rate remains the same as before. The criteria to determine the optimal number of preventive maintenances and length of period is the expected cost rate per unit time for an infinite time span. We give the explicit expressions for the expected cost rate per unit time. Some numerical examples are presented for illustrative purposes.

  • PDF

A Study on Optimal Preventive Maintenance Policy When Failure Rate is Exponentially Increasing After Repair (수리 후 고장률이 지수적으로 증가하는 경우에 최적 예방보전 정책)

  • Kim, Tae-Hui;Na, Myung-Hwan
    • Journal of Applied Reliability
    • /
    • v.11 no.2
    • /
    • pp.167-176
    • /
    • 2011
  • This paper introduces models for preventive maintenance policies and considers periodic preventive maintenance policy with minimal repair when the failure of system occurs. It is assumed that minimal repairs do not change the failure rate of the system. The failure rate under prevention maintenance received an effect by a previously prevention maintenance and the slope of failure rate increases the model where it considered. Also the start point of failure rate under prevention maintenance considers the degradation of system and that it increases quotient, it assumed. Per unit time it bought an expectation cost from under this prevention maintenance policy. We obtain the optimal periodic time and the number for the periodic preventive maintenance by using Nakagawa's Algorithm, which minimizes the expected cost per unit time.