• Title/Summary/Keyword: Reduction of stiffness

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New Weight-reduction Design of the Fifth Wheel Coupler with a Trailer by Using Topology Optimization and Durability Tests (위상최적설계를 통한 트레일러 제5차륜 연결구조물의 경량화 및 내구성)

  • Kim, Cheol;Lee, Seung-Yoon;Lee, Yong-Choon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.2
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    • pp.137-143
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    • 2016
  • The fifth wheel coupler is a heavy automotive coupling structure which connects a tractor and a trailer used for heavy-duty trucks widely. It is subjected to various loads simultaneously such as rolling, pitching and yawing loads as well as coupling frictional and impact loadings. Most of existing couplers have been overdesigned and, therefore, it is necessary to reduce the dead weight to increase the fuel efficiency. The topology optimization was applied in order to find conceptual layout designs which could show major load paths and ribs locations, and then the size structural optimization was performed in order to determine the heights and thicknesses of coupler ribs with the predetermined various loading conditions for the development of a new slim coupler with a minimum weight and high enough strength and stiffness. As the results of the topology optimum design, an efficient new coupling structure for truck trailers was designed. The weight of the new fifth wheel coupler was reduced by 4.9 %, compared with the existing one, even though all strength requirements were satisfied. The fatigue test of the new coupler was performed with cyclic vertical loads (+78.4 to +235.2 kN) and horizontal loads (-91.2 to +91.2 kN) simultaneously at 1 Hz and the life of 2,000,000 cycles were achieved without failure.

Analysis of Anisotropic Laminated Cylindrical Shells with Shear Deformation (전단변형을 고려한 비등방성 원통형 쉘의 해석)

  • Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.11 no.4 s.41
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    • pp.373-384
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    • 1999
  • The shell structures with composite materials have the advantages in strength, corrosion resistance, and weight reduction. The objective of this study is to analyze anisotropic composite circular cylindrical shells with shear deformation theory. In applying numerical methods to solve differential equations of anisotropic shells, this paper use finite difference method. The accuracy of the numerical method can be improved by taking higher order of interval ${\Delta}$ to reduce error. This study compares the results of finite difference method with the results of ANSYS based on finite element method. Several numerical examples show the advantages of the stiffness increasement when the composite materials aroused. Therefore, it is expected that results of this study give various guides for change of the subtended angles, load cases, boundary conditions, and side-to-thickness ratio.

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Analysis of CFT Column-RC Flat Plate Interior Connections under Lateral Load (횡하중을 받는 CFT기둥-RC무량판 접합부의 해석연구)

  • Song, Jin-Kyu;Song, Ho-Bum;Oh, Sang-Won;Kim, Byung-Jo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.867-870
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    • 2008
  • Flat plate system has many advantages, story height reduction, a term of works shortening and changeableness of space, etc. However structures become a tendency of higher stories and when we use RC column, the size of column grow larger. For this reason the use of CFT column is increasing more and more. Accordingly, this study carried out the nonlinear finite element analysis. As a result of analysis moment strength of the connection increased but ductility decreased as the top reinforcement ratio in th effective width increased. And moment strength and ductility of the connection decreased as gravity load ratio decreased. In the case that shearhead length is not more than 0.27m, the effectiveness of shearhead length on the moment strength and ductility of the connection were small relatively to other variables. Initial stiffness and moment strength of connection increased as slab thickness increased

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An Experimental Evaluation on Flexural Performance of Light-Weight Void Composite Floor using GFRP (GFRP를 이용한 경량합성바닥의 휨성능에 대한 실험적 평가)

  • Ryu, Jae-Ho;Park, Se-Ho;Ju, Young-Kyu;Kim, Sang-Dae
    • Journal of Korean Society of Steel Construction
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    • v.23 no.1
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    • pp.125-135
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    • 2011
  • To obtain a lower story height with a long span and better fire resistance, a new composite floor system using GFRP (glass-fiber-reinforced plastics) was proposed. This floor system consists of asymmetric steel with a web opening, a hollow core ball, concrete, and GFRP. To evaluate the flexural performance of the new composite floor system, an experiment was conducted. The test parameters were the presence of GFRP, the void ratio in relation to the hollow core balls, and the web opening. The test results showed that the resistance and stiffness of the specimen with GFRP were 10% higher than those of the reference specimen, and that fully composite action was accomplished up to the yielding point. After the attainment of the yield strength, the ductility of the specimen was reduced due to the stress concentration around the web openings. The slip between the concrete and steel beam, however, was small. Thus, in the design of the proposed new floor systems, it is desirable that the calculated resistance be reduced by 15%, for safety.

Seismic behavior investigation of the steel multi-story moment frames with steel plate shear walls

  • Mansouri, Iman;Arabzadeh, Ali;Farzampour, Alireza;Hu, Jong Wan
    • Steel and Composite Structures
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    • v.37 no.1
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    • pp.91-98
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    • 2020
  • Steel plate shear walls are recently used as efficient seismic lateral resisting systems. These lateral resistant structures are implemented to provide more strength, stiffness and ductility in limited space areas. In this study, the seismic behavior of the multi-story steel frames with steel plate shear walls are investigated for buildings with 4, 8, 12 and 16 stories using verified computational modeling platforms. Different number of steel moment bays with distinctive lengths are investigated to effectively determine the deflection amplification factor for low-rise and high-rise structures. Results showed that the dissipated energy in moment frames with steel plates are significantly related to the inside panel. It is shown that more than 50% of the dissipated energy under various ground motions is dissipated by the panel itself, and increasing the steel plate length leads to higher energy dissipation capability. The deflection amplification factor is studied in details for various verified parametric cases, and it is concluded that for a typical multi-story moment frame with steel plate shear walls, the amplification factor is 4.93 which is less than the recommended conservative values in the design codes. It is shown that the deflection amplification factor decreases if the height of the building increases, for which the frames with more than six stories would have less recommended deflection amplification factor. In addition, increasing the number of bays or decreasing the steel plate shear wall length leads to a reduction of the deflection amplification factor.

Light-Weight Design of Automotive Torque Strut Based on Computer Aided Engineering (컴퓨터 시뮬레이션을 이용한 자동차용 Torque Strut의 경량 설계)

  • Kim, Kee Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.975-981
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    • 2017
  • Savings in weight using lightweight materials such as aluminum alloy can lead to increase fuel economy. However, compared to steel, aluminum alloys have a lower strength for an equivalent life cycle. To reduce the weight of automobiles, research is being performed on the fabrication of lighter and stronger torque struts without having to sacrifice the safety of automotive components. In this study, a weight reduction design process for torque struts is proposed that is based on varying von-Mises stress contours using an aluminum alloy (A356) having a tensile strength of 245 MPa, instead of STKM11A steels. The optimized design can reduce the weight of the original steel torque strut by over 42% and it can contribute to the design of light-weight components and to the safe design of torque struts.

A Real-time Evaluation Technique of Fatigue Damage in Adhesively Bonded Composite-Metal Joints (복합재료-금속 접착접합부의 피로손상의 실시간 평가기법)

  • Kwon, Oh-Yang;Kim, Tae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.439-447
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    • 1999
  • One of the problems for practical use of fiber-reinforced plastics is the performance degradation by fatigue damage in the joints. The study is to develop a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between the qualify of bonded parts and AUP's. We obtained a curve showing the correlation between the degree of fatigue damage and AUP's calculated from signals acquired during fatigue loading of single-lap and double-lap joints of CFRP and Al6061. The curve is an analogy to the one showing stiffness reduction ($E/E_o$) of polymer matrix composites by fatigue damage. From those facts, it is plausible to predict the degree of fatigue damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joints whereas Amplitude and AUP2 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the application for real structures.

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Stochastic vibration suppression analysis of an optimal bounded controlled sandwich beam with MR visco-elastomer core

  • Ying, Z.G.;Ni, Y.Q.;Duan, Y.F.
    • Smart Structures and Systems
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    • v.19 no.1
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    • pp.21-31
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    • 2017
  • To control the stochastic vibration of a vibration-sensitive instrument supported on a beam, the beam is designed as a sandwich structure with magneto-rheological visco-elastomer (MRVE) core. The MRVE has dynamic properties such as stiffness and damping adjustable by applied magnetic fields. To achieve better vibration control effectiveness, the optimal bounded parametric control for the MRVE sandwich beam with supported mass under stochastic and deterministic support motion excitations is proposed, and the stochastic and shock vibration suppression capability of the optimally controlled beam with multi-mode coupling is studied. The dynamic behavior of MRVE core is described by the visco-elastic Kelvin-Voigt model with a controllable parameter dependent on applied magnetic fields, and the parameter is considered as an active bounded control. The partial differential equations for horizontal and vertical coupling motions of the sandwich beam are obtained and converted into the multi-mode coupling vibration equations with the bounded nonlinear parametric control according to the Galerkin method. The vibration equations and corresponding performance index construct the optimal bounded parametric control problem. Then the dynamical programming equation for the control problem is derived based on the dynamical programming principle. The optimal bounded parametric control law is obtained by solving the programming equation with the bounded control constraint. The controlled vibration responses of the MRVE sandwich beam under stochastic and shock excitations are obtained by substituting the optimal bounded control into the vibration equations and solving them. The further remarkable vibration suppression capability of the optimal bounded control compared with the passive control and the influence of the control parameters on the stochastic vibration suppression effectiveness are illustrated with numerical results. The proposed optimal bounded parametric control strategy is applicable to smart visco-elastic composite structures under deterministic and stochastic excitations for improving vibration control effectiveness.

Applicability of Ferro-nickel Slag Sand for Dry Mortar in Floor (페로니켈슬래그 잔골재의 바닥용 건조모르타르 적용성 평가)

  • Cho, Bong-Suk;Kim, Won-Ki;Hwang, Yin-Seong;Koo, Kyung-Mo
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.2
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    • pp.105-112
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    • 2019
  • Fine aggregate made of ferronickel slag(FNS) is similar to natural fine aggregates and is used in concrete structures both domestically and abroad, but its applications and research areas are limited. In this research, in order to expand the availability of FNS and improve the performance of cement mortar products, the applicability of FNS on dry mortar for floor was examined. Experimental results show that FNS improves flow of cement mortar because it has low absorption rate, spherical shape, and glassy surface. Also, the high stiffness of the FNS aggregate itself is considered to contribute to the improvement of cement mortar quality such as crack reduction by improving the compressive strength and shrinkage reducing. In addition, when FNS fine aggregate is applied, it was possible to secure the impact sound insulation performance equal to or higher than that of mortar using natural fine aggregate.

Evaluation of Stress Distribution Ratio According to Clay Ground Condition and Stone Column Characteristics (점토지반 조건 및 쇄석말뚝 특성에 따른 응력분담비 산정)

  • Kim, Dong-Eun;Park, Hyun-Il;Lee, Seung-Rae;You, Sang-Ho
    • Journal of the Korean Geotechnical Society
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    • v.24 no.11
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    • pp.35-41
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    • 2008
  • Stone columns, one of the soft ground improvement techniques, are being used for not only accelerating consolidation but also increasing bearing capacity of soft grounds. In this study, in order to observe the stress distribution characteristics which are one of the important factors to estimate the settlement reduction of the soft ground, lab-scale experiments were performed in stone column reinforced clay ground. The stress distribution ratio of stone column decreased with the lapse of time after surcharge loading but increased as the stiffness of clay deposit increases. It shows that the modified Baumann and Bauer's solution, which is able to easily predict the stress distribution ratio of stone column reinforced soft ground, exhibits reasonable agreement with the measured data.