• Transactions of Materials Processing
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• v.17 no.8
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• pp.586-593
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• 2008

In warm press forming of magnesium alloy sheet, it is important to control the sheet temperature by heating the sheet in closed die. When forming a commercial AZ31 magnesium alloy sheets which are 0.5mm and 1.0mm thick, respectively, time arriving at target temperature and temperature variation in magnesium alloy sheet have been investigated. The deep drawing process with rectangular shape alone at the first stage and with both circular and rectangular shapes at the second stage was employed. At the first stage, through deep drawing process with rectangular shape alone according to various forming temperature($150{\sim}350^{\circ}C$) and velocity($0.1{\sim}1.0mm/s$), optimum forming condition was obtained. At the second stage, deep drawing process with the circular and rectangular shapes were performed following deep drawn square cups with Limited Drawing Height(LDH) obtained at the first stage. Here, clearance which is defined a gap between the die and the punch including sheet was set to ratio of 20, 40 and 100% to thickness in sheet. Accordingly, temperature, velocities, and clearances suitable for forming were suggested through investigating the thickness variation of the product.

• Transactions of Materials Processing
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• v.27 no.3
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• pp.154-159
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• 2018

In the rectangular bar multi-stage drawing process, the cross-section dimensional accuracy of the rectangular bar varies depending on the aspect ratio and process conditions. It is very important to predict the dimensional error of the cross-section occurring in the multi-stage drawing process according to the aspect ratio of the rectangular bar and the half die angle of each pass. In this study, a process map for improving the dimensional accuracy according to the aspect ratio was derived in the drawing process of a rectangular bar. FE-simulation of the multi-stage shape drawing process was carried out with four types of rectangular bar. The results of the FE-simulation were trained to the nonlinear relationship between the shape parameters using an Artificial Neural Network (ANN), and the process maps were derived from them. The optimum half die angles were determined from the process maps on the dimensional accuracy. The validity of the suggested process map for aspect ratios 1.25~2:1 were verified through FE-simulation and experimentation.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2004.04a
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• pp.325-331
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• 2004

Generally, the buckling of thin-walled structures has studied for rectangular sections or circular sections. Rectangular sections have small stiffness and circular sections have large stiffness when they are compared with rectangular sections for local buckling. But both of them have similar stiffness to column buckling. Therefore in this paper, we are going to analyze the local buckling for the box section with rounded comer and compare with rectangular section. Also we confirm that the rounded comer section has larger local buckling strength than rectangular section.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.81-84
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• 2001

An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. In some drawing or stamping simulation with inverse method, it is difficult to apply inverse scheme due to the large aspect ratio or steep vertical angle of inclination. The reason is that initial guesses are hard to make out with present method for those cases. In this paper, a direct mesh marring scheme to generate initial guess on the sliding constraint surface described by finite element patches is suggested for one step inverse analysis to calculate initial blank shape. Radial type mapping is adopted for the simulation of rectangular cup drawing process with large aspect ratio and parallel type mapping for the simulation of S-Rail forming process with steep vertical angle of inclination.

• Journal of Korean Society of Steel Construction
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• v.29 no.4
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• pp.261-268
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• 2017

The purpose of this study is to analyze the ultimate strength and behavior of triangular and rectangular frames in steel towers. Investigations of collapse mechanism including local and global failures of partial frame are carried out through finite element analysis and small scaled experiments. Ultimate strength and deformation are investigated in case of shape variations with change of the interior and exterior frames. The efficiency of rectangular frame saving sub-brace members are verified with comparisons of the ultimate strength of triangular frames.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.10a
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• pp.111-118
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• 1995

A method of determining an optimum blank shape for the non circular deep drawing process is more investigated and applied to the balnk design for multi-stage deep drawn product. The forming procedure of two-stage deep drawing process is looked over and the method of determining a blank shape is proposed. In experimental research, a optimum blank and a optional rectangular blank were considered and we measured thickness strain distributions. We could predict a strain distribution and compare with a experimental strain distribution. Also, the strain distributions for the blank shapes, optimum and rectangular, were compared.

• Transactions of Materials Processing
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• v.21 no.1
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• pp.42-48
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• 2012

Hydroforming has attracted the attention of manufacturing industries for vehicles and transportation systems. A wide range of products such as subframes, camshafts, radiator frames, axles and crankshafts are made by the hydroforming process. Hydroformed parts often need to be structurally joined to other components during assembly. Therefore it is useful if the hydroformed automotive parts can be attached with a localized flange. In this study, a hydroforming process to produce a rectangular shape flange is proposed. FE analysis to form the flanged rectangular shape was performed by Dynaform 5.5. The hydroforming characteristics at various die aspect ratios and feeding conditions were analyzed and optimal process conditions which can avoid defects are suggested. For validation purposes, hydroforming experiments to form the flange were conducted with the optimized conditions. The results show that the flanged parts can be successfully formed with a hydroforming process without additional processing steps.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.9
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• pp.2782-2791
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• 1996

The effective longitudinal shear modulus(LSM) of continuous composites is studied theoretically and numerically using 3-phase unit cell model. Circular, hexagonal and rectangular shapes of reinforced fiber are considered to predict the shear modulus as a function of elastic modulus of each phase and volume fraction of interphase and reinforced fiber. It is found that rectangular fiber shape in low fiber volume fraction($v_f$<30%) and circular fiber shape in high volume fraction($v_f$>40%) shows the higher longitudinal shear modulus. Also the obtained values of LSM for rectangular array and by numerical analysis are higher than those of hexagonal array and by theoretical analysis respectively. The reinforcing effects of interphase are more significant in cases of higher fiber volume fraction and circular fiber shape. Not only the spatial distribution and shape of reinforcing fiber but also the volume of interphase have a pronounced effects on the overall LSM. It is also found that the tangent moduous of 2-and 3-phase polymer matrix composites is insensitive to the shape and distribution of reinforcing fibers.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.2
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• pp.99-104
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• 2015

This study analyzed the effects on displacement and stress as a result of improving the profile fastening method targeting rectangular-shaped and cube-shaped specimens. For the rectangular-shaped specimens, the improved fastening method reduced maximum displacement to 41.7% and maximum stress to 18.3% compared to the existing fastening method. For the cube-shaped specimens, maximum displacement and maximum stress results were found to be similar to those of the rectangular-shaped specimens. Thus, as a result of comparing the stress and displacement of the existing and improved fastening methods, it was found that the improved fastening method is superior to the existing fastening method in terms of load support.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.882-884
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• 2005

A new rectangular shape microlens array having high sag for solid-state lighting is presented. Proposed microlens, which has high sag, over $375{\mu}m$ and large diameter, over 3 mm can enormously enhance output optical extraction efficiency. Rectangular shape of microlens can maximize the fill factor of light-emitting-diode (LED) package and minimize the optical loss at the same time. This wafer level microlens array is fabricated on LED package. It has many advantages in optical properties, low cost, high aligning accuracy, and mass production.