• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.835-840
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• 2011

The development of a turbopump is fundamental to have an independent LRE(liquid rocket engine) for KSLV-II. Recently, the detail design of a turbopump real-propellant test facility based on liquid oxygen and kerosene has been performed to structure the test facility for the experimental validation of the turbopump. In this paper, the design requirements of the turbopump and the specifications of the test facility was presented and the representative sub-facilities were explained on the basis of the design results. Also, the uncertainty of the sub-facilities which could be appeared during the operation was removed in advance through the simulation method and the experimental verification.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.5
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• pp.79-86
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• 2014

A turbopump real-propellant test facility(TPTF) is to verify the performance of a turbopump unit(TPU) based on liquid oxygen and kerosene. One of the most important sub-facilities is a hot-gas generation system which makes the driving force of the TPU with an alcohol burner. The alcohol burner generates the required flow rates and temperature at the facility using high pressure air and ethanol. In the study, the verification tests of the alcohol burner which was manufactured entirely with domestic technology were performed and fabrication technique and operation skill for the burner could be obtained ahead of the construction of the facility. Two burners will be operated simultaneously for the real-propellant test of 75tf class turbopump and satisfy the power requirement from the turbine of the TPU.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.4
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• pp.85-93
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• 2015

Liquid rocket engines of KSLV-II employ a turbopump feed system for propellants. A turbopump real-propellant test facility based on liquid oxygen and kerosene has been constructed for the experimental verification of the turbopump performance using the real media of propellants(i.e., LOX/Kerosene). The verification tests of sub-systems were performed such as LOX/kerosene feed system and alcohol burner system. Finally, the performance of the whole system was executed and verified through a sets of validation tests with the development model of the KSLV-II turbopumps. It has been confirmed that the test facility satisfies the operating conditions and time of the turbopump at the design and off-design performance test using real-propellant.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.34 no.2
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• pp.106-111
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• 2006

Combustion test facility for liquid rocket engine using kerosene and liquid oxygen has been developed for the purpose of cooling and performance study. Test engine of thrust under 1.0 KN can be evaluated, and the real combustion test ensures a good operation of the combustion test facility. Combustion test facility will be modified to supply natural gas and liquefied natural gas as fuel and to give a regenerative cooling test.

• Tribology and Lubricants
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• v.32 no.5
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• pp.154-159
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• 2016

This paper presents an experimental study of the leakage performance and endurance performance of a mechanical face seal in the 7-ton-class turbopump of the Korea Space Launch Vehicle 2 third-stage engine. We install a mechanical face seal between the fuel pump and turbine to prevent the mixing of the fuel and turbine gas. We design and manufacture a prototype mechanical face seal, which has two parts, namely, a bellows seal assembly and mating ring. We set up a test facility to measure the leakage and endurance of the mechanical face seal. For the similarity tests, we use water under real operating conditions such as high rotational speed, high temperature, and high pressure. Through investigation of the leakage and carbon wear rate, it is possible to evaluate the performance of the mechanical face seal. The results of the leakage and endurance performance test demonstrate the absence of any leakage from the prototype mechanical face seal after a trial run and clarify that the acceptable wear rate fully satisfies the turbopump requirements. Finally, we install a qualified mechanical face seal in a 7-ton-class turbopump and perform a validation test in the turbopump real-propellant test facility in the Korea Aerospace Research Institute. The test results confirm that the mechanical face seal works well under real operating conditions.

• Korean Chemical Engineering Research
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• v.54 no.3
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• pp.360-366
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• 2016

The Propulsion Test Facilities for the development of Korea Space Launch Vehicle-II are being built, some test facilities are completed and various combustion tests are running. The Propulsion Test Facilities consists test-stand, which carries out tests for engine development model, and various sub-systems and vessels containing LOX and Jet A-1 as propellant. There are always risks of fire and explosion at the test-stand since engine development model is conducted at test-stand with real combustion test with very high pressure, mixed propellant and high energy. In this paper, in order to establish the consequence analysis and risk reduction measures in the Propulsion Test Facilities, followings are considered. 1) a propellant leak accident scenario is assumed in test-stand. 2) TNT equivalent model equation based on blast wave of the explosion was used to analyze blast overpressure and impacts. Also, technical, systematic and managemental measure is described to ensure risk reduction for propulsion test facility.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.04a
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• pp.109-112
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• 2011

The result of design review and arrangement of a combustion chamber test facility(CTF) and a turbo-pump real propellant test facility(TPTF) is briefly described. The development/qualification tests of combustion chamber and turbo-pump for 75ton-class liquid rocket engine will be performed in CTF and TPTF. The critical design of hydraulic-pneumatic system, control and data acquisition system, test stand cell, and auxiliary facilities in CTF and TPTF was performed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.56-61
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• 2011

The deign and lay-out of a combustion chamber test facility(CTF), a turbopump real propellant test facility(TPTF), a rocket engine test facility for 3rd stage engine(SReTF), a rocket engine ground/high altitude test facility(ReTF, HAReTF) and a propulsion system test complex(PSTC) for KSLV-II is briefly described. The development/qualification tests of engine component, 3rd stage engine system and 75ton-class liquid rocket engine system will be performed in CTF, TPTF, SReTF, ReTF and HAReTF and the development test of 1st/2nd/3rd propulsion systems for KSLV-II will be performed in PSTC. These propulsion test facilities will be built in NARO space center considering construction schedule, cost, safety distance and utility factor of propulsion test facilities.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.139-142
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• 2012

The deign and development status of a combustion chamber test facility(CTF), a turbopump real propellant test facility(TPTF), a rocket engine test facility for 3rd stage engine(SReTF), a rocket engine ground/high altitude test facility(ReTF, HAReTF) and a propulsion system test complex(PSTC) for KSLV-II is briefly described. The development/qualification tests of engine component, 3rd stage engine system and 75ton-class liquid rocket engine system will be performed in CTF, TPTF, SReTF, ReTF and HAReTF and the development test of $1^{st}/2^{nd}/3^{rd}$ propulsion systems for KSLV-II will be performed in PSTC. The CTF/TPTF are under construction such as ordering the long delivery items and the detailed design of ReTF/PSTC is being prepared.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.343-346
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• 2010

The construction plan of a combustion chamber test facility(CTF), a turbopump real propellant test facility(TPTF), a rocket engine ground/high altitude test facility(ReTF, HAReTF) and a propulsion system test complex(PSTC) for KSLV-II is briefly described. The development/qualification tests of 75ton-class liquid rocket engine system and engine component will be performed in CTF, TPTF, ReTF and HAReTF and the development test of $1^{st}/2^{nd}/3^{rd}$ propulsion systems for KSLV-II will be performed in PSTC. These propulsion test facilities will be built in NARO space center considering construction schedule, cost, safety distance and utility factor of propulsion test facilities.