• 제목/요약/키워드: Real Time Failure Diagnosis

검색결과 50건 처리시간 0.031초

CAN 기반 다중센서 네트워크 시스템의 고장진단을 위한 TPC알고리즘 (TPC Algorithm for Fault Diagnosis of CAN-Based Multiple Sensor Network System)

  • 하휘명;황요섭;정경석;김현준;이봉진;이장명
    • 제어로봇시스템학회논문지
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    • 제22권2호
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    • pp.147-152
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    • 2016
  • This paper proposes a new TPC (Transmission Priority Change) algorithm which is used to diagnose failures of a CAN (Controller Area Network) based network system for the oil tank monitoring. The TPC algorithm is aimed to increase the total amount of data transmission and to minimize the latency for an urgent message by changing transmission priority. The urgency of the data transmission has been determined by the conditions of sensors. There are multiple sensors inside of the oil tank, such as temperature, valve, pressure and level sensors. When the sensors operate normally, the sensory data can be collected through the CAN network by the monitoring system. However when there is a dangerous situation or failure situation happened at a sensor, the data need to be handled quickly by the monitoring system, which is implemented by using the TPC algorithm. The effectiveness of the TPC algorithm has been verified by the real experiments. In addition, this paper introduces a method that people can figure out the condition of oil tanks and also can perform the fault diagnosis in real-time by using transmitted packet data. By applying this TPC algorithm to various industries, the convenience and reliability of multiple sensors network system can be improved.

반응형 웹 기반 선박 보조기기 및 배관 상태 진단 모니터링 시스템 구현 (Implementation of Responsive Web-based Vessel Auxiliary Equipment and Pipe Condition Diagnosis Monitoring System)

  • 박순호;최우근;최경열;권상혁
    • 한국항해항만학회지
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    • 제46권6호
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    • pp.562-569
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    • 2022
  • 기존 운항선박에 적용되어 있는 알람 모니터링 기술은 온도, 압력 등의 데이터 항목을 AMS(Alarm Monitoring System)으로 관리하고 해당 센싱 데이터가 정상 수준 범위를 초과할 경우만 선원에게 알람을 제공한다. 또한 기존 선박의 정비는 PMS(Planned Maintenance System)를 따른다. 이는 장비로부터 측정된 센싱 데이터가 설정범위 이상으로 측정되어 이에 따른 알람을 통해 정비하거나, 대상 기기의 고장 유무에 관계없이 일정 시간 사용 후 해당 부품을 사전에 교체하는 방식으로 운영되고 있다. 하지만 선박 기관운영의 신뢰성과 운항 안전성을 확보하기 위해서는 실시간 상태 모니터링 데이터 기반의 사전적 진단 및 예측이 가능해야 한다. 그러기 위해서 실선 데이터를 종합적으로측정하여 데이터베이스화 하고 이를 선박의 보조기기와 배관의 상태기반 예지보전을 위한 상태 진단 모니터링 시스템을 구현하고자 한다. 특히 반응형 웹 기반으로 선박의 보조기기와 배관 상태 정보를 관리할 수 있도록 하였으며, 선내 개인용 컴퓨터(Personal Computer, PC)에서 보는 용도뿐만 아니라 스마트폰 등 다양한 모바일 기기의 접근 및 활용이 가능하도록 화면과 해상도에 맞춰 최적화된 상태 관리가 가능하도록 하여 업데이트 비용이 적게 들며, 관리 방법도 쉽다. 본 논문에서는 자율운항선박 핵심 기술인 상태기반정비(Condition Based Management, CBM) 기술력을 확보하기 위해 선박의 보조기기 중 펌프와 청정기, 그리고 배관 중 해수 및 스팀 배관의 상태 진단 모니터링을 통해 이상 현상을 파악하고, 이를 통해 융합 분석할 수 있도록 선박 보조기기 및 배관의 성능 진단 및 고장 예측에 활용하여 예방정비 의사결정을 지원하고자 한다.

GIS 예방진단 시스템을 위한 정시간성 보장형 통신기기 개발 (Development on Communication Device with Timeliness Guaranteed for "GIS Preventive and Diagnosis System")

  • 민병운;명희철;최호웅;박창선;김정한;이병호;박동호;김윤관;이동철
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.2032-2033
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    • 2007
  • There has been increasing interests of condition monitoring and diagnosis for electric equipment, which lead to the development of this system domestic and abroad. In the past, operators' interest was how to quickly repair and restore the electric equipments after failure. But, due to the North American Blackout in 2003 and the aging of equipments, users have paid attention to the condition based monitoring of electric equipment to prevent a fault like outrage. GIS-PDS("GIS Preventive and Diagnosis System") requiresa large amount of measurement data with timeliness for monitoring and analysis of real-time state of GIS(Gas Insulated Switchgear). We developed the timeliness-guaranteed communication device for GIS-PDS.

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가스밸브의 안전관리 현황 및 안전성 향상 연구 (모니터링을 중심으로) (Study on the Current Safety Management Status and Safety Improvement of Gas Valve)

  • 최병규;차민창;김진준
    • 한국가스학회지
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    • 제20권5호
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    • pp.57-63
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    • 2016
  • 밸브는 설비 및 시스템의 제어를 위한 필수 요소로써 필수부품이지만 사용 중 Stem에서부터 볼까지의 연결부 유격으로 인한 개폐 불량이 발생할 수 있으며 이물질 유입, 마모, 크랙, 스크래치, 고착, 작동불량 등으로 인하여 사고로까지 이어질 수 있다. 사례 조사 결과 밸브의 고장 원인은 64%가 기밀누설이나 작동불량이었으며, 대부분의 밸브 누출 폭발사고는 설치현장에서 밸브 고착 등 작동불량을 해소하는 과정에서 발생했다. 이는 안전관리와 유지관리에 대한 시스템이 미비하고 안전밸브를 제외한 산업용 밸브의 유지관리 의무화가 되는 법규가 없어 권장사항과 유지관리 업체의 재량에 맡기고 있는 실정이기 때문이다. 따라서 철저한 유지관리로 위험요인을 제거하고 누출 사고 발생 시 피해의 최소화를 위해 초동대처방안이 마련되어야 한다. 본 연구에서는 산업현장에서 밸브의 사용 현황과 유지관리현황을 조사하고 밸브 모니터링을 통한 안전성 향상 방안을 제시하였다. 밸브상태진단 및 운영조회, 가스누출상시감시, 밸브 유지관리 비용절감, 전주기 수명관리 등의 효과를 갖는 모니터링 시스템 구축으로 가스안전관리 고도화에 기여할 수 있을 것이다.

인공신경망을 이용한 계측응력 분류 및 피로수명 평가 (Stress Classification Using Artificial Neural Networks and Fatigue Life Assessment)

  • 정성욱;장윤석;최재붕;김영진
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.520-527
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    • 2006
  • The design of major industrial facilities for the prevention of fatigue failure is customarily done by defining a set of transients and performing a calculation of cumulative usage factor. However, sometimes, the inherent conservatism or lack of details as well as unanticipated transients in old plant may cause maintenance problems. Even though several famous on-line monitoring and diagnosis systems have been developed world-widely, in this paper, a new system fur fatigue monitoring and life evaluation of crane is proposed to reduce customizing effort and purchasing cost. With regard to the system, at first, comprehensive operating transient data has been acquired at critical locations of crane. The real-time data were classified, by using adaptive resonance theory that is one of typical artificial neural network, into representative stress groups. Then the each classified stress pattern was mapped to calculated cumulative usage factor in accordance with ASME procedure. Thereby, promising results were obtained fur the crane and it is believed that the developed system can be applicable to other major facilities extensively.

BWTS 원격 모니터링을 위한 트렌드 분석 및 진단 (Trend Analysis and Diagnosis for BWTS Remote Monitoring)

  • 최욱진;김진훈;최휘민;이광섭;최우진;김주만
    • 대한임베디드공학회논문지
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    • 제9권3호
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    • pp.127-135
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    • 2014
  • On lot of ships, Ballast Water Treatment Systems(BWTS) are in use, or the newly built ship should be mandatory installation by 2017. It is IMO(International Maritime Organization) regulations. Because the vessel is in long distance, It is managed this system only in the vessel and it may occur considerable cost of maintenance when a problem arises from BWTS. We describe in this paper how to monitor treated ballast water to make sure the ballast water and BWTS on a ship is in proper condition, but before the port entrance. In addition, analysing and forecasting trend signal to prevent failure. Also we can expect reduce the cost of BWTS maintenance. We can monitor the sensor data value's change which collected through satellite from BWTS. And we can observate the ballasting and de-ballasting state of the vessel easily.

윤활유 분석 센서를 통한 기계상태진단의 문헌적 고찰(적용사례) (Review of Application Cases of Machine Condition Monitoring Using Oil Sensors)

  • 홍성호
    • Tribology and Lubricants
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    • 제36권6호
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    • pp.307-314
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    • 2020
  • In this paper, studies on application cases of machine condition monitoring using oil sensors are reviewed. Owing to rapid industrial advancements, maintenance strategies play a crucial role in reducing the cost of downtime and improving system reliability. Consequently, machine condition monitoring plays an important role in maintaining operation stability and extending the period of usage for various machines. Machine condition monitoring through oil analysis is an effective method for assessing a machine's condition and providing early warnings regarding a machine's breakdown or failure. Among the three prevalent methods, the online analysis method is predominantly employed because this method incorporates oil sensors in real-time and has several advantages (such as prevention of human errors). Wear debris sensors are widely employed for implementing machine condition monitoring through oil sensors. Furthermore, various types of oil sensors are used in different machines and systems. Integrated oil sensors that can measure various oil attributes by incorporating a single sensor are becoming popular. By monitoring wear debris, machine condition monitoring using oil sensors is implemented for engines, automotive transmission, tanks, armored vehicles, and construction equipment. Additionally, such monitoring systems are incorporated in aircrafts such as passenger airplanes, fighter airplanes, and helicopters. Such monitoring systems are also employed in chemical plants and power plants for managing overall safety. Furthermore, widespread application of oil condition diagnosis requires the development of diagnostic programs.

비전통 유·가스정에서 ESP 성능 평가를 위한 Flow Loop 시스템 개발 (Development of Flow Loop System to Evaluate the Performance of ESP in Unconventional Oil and Gas Wells)

  • 이승재;최준호;이정환
    • 한국가스학회지
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    • 제27권2호
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    • pp.7-15
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    • 2023
  • 전기식 액중형 펌프 (electrical submersible pump, ESP)는 인공채유 (artificial lift) 기법 중 적용성과 운영 효율이 높아 전 세계 생산정에서 운영되고 있다. 저류층에서 ESP 운영 시 온도·압력, 가스·오일비, 유량 등의 변수는 ESP 성능에 영향을 미치는 요소로서, 특히 생산유체 내 자유 가스 (free gas)는 ESP의 수명 및 운영 효율을 감소시키는 주요 요인에 해당한다. 이에 본 연구에서는 ESP 성능에 영향을 미치는 변수를 정량적으로 분석하고자 현장 운영조건에서 ESP 성능실험과 손상모사 실험이 가능한 환형 유동 시스템 (flow loop system) 을 개발하였다. 개발 장치는 ESP와 튜빙 (tubing)을 하나의 시스템으로 연동시켜 ESP의 고장 및 원인 진단, 튜빙의 누출 특성을 파악할 수 있는 일체형 시스템에 해당한다. 본 연구에서는 ESP 성능 평가와 관련된 단상 유체 (single phase)와 2상 유체 (two phase) 실험을 통해 ESP를 안정적으로 운영하기 위한 유동 조건을 규명하였다. 도출된 결과값은 ESP 고장 예측 및 진단 프로그램 개발을 위한 기본 자료를 제공하며, ESP 운영을 위한 최적 운영 조건 및 고장 진단을 위한 실시간 모니터링에 활용할 수 있을 것으로 판단된다.

Study on Fault Diagnosis Method of Train Communication Network applied to the prototype Korean High Speed Train

  • Cho, Chang-Hee;Park, Min-Kook;Kwon, Soon-Man;Kim, Yong-Ju;Kim, Sung-Shin
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.2169-2173
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    • 2003
  • The development project of Korean High Speed Train (KHST) was started in 1996. As a national research project, the KHST project aims for a development of the next generation prototype train that has a maximum speed of 350 km/h. The development process of prototype KHST including 7 vehicles was completed last year and currently the prototype train is on its way of test running over the test track with gradually increased speed. The prototype KHST uses the real time network called TCN (Train Communication Network) for exchanging information between various onboard control equipments. After 10 years of development and modification period, TCN was confirmed as international standard (IEC61375-1) for the electrical railway equipment train bus. In the prototype KHST, all major control devices are connected by TCN and exchange their information. Such devices include SCU (Supervisory Control Unit), ATC (Automatic Train Control), TCU (Traction Control Unit), and so forth. For each device that sends and receives data using TCN, a device has to find out whether TCN is in normal or failure state before its data exchange. And also a device must have a proper method of data validation that was received in a normal TCN state. This is a one of the major important factors for devices using network. Some misleading information can lead the entire system to a catastrophic condition. This paper briefly explains how TCN was implemented in the prototype KHST train, and also shows what kind of the fault diagnosis method was adopted for a fail safe operation of TCN system

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High Expression of Lung Resistance Protein mRNA at Diagnosis Predicts Poor Early Response to Induction Chemotherapy in Childhood Acute Lymphoblastic Leukemia

  • Bhatia, Prateek;Masih, Shet;Varma, Neelam;Bansal, Deepak;Trehan, Amita
    • Asian Pacific Journal of Cancer Prevention
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    • 제16권15호
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    • pp.6663-6668
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    • 2015
  • Background: Treatment failure in leukemia is due to either pharmacokinetic resistance or cell resistance to drugs. Materials and Methods: Gene expression of multiple drug resistance protein (MDR-1), multidrug resistance-related protein (MRP) and low resistance protein (LRP) was assessed in 45 pediatric ALL cases and 7 healthy controls by real time PCR. The expression was scored as negative, weak, moderate and strong. Results: The male female ratio of cases was 2.75:1 and the mean age was 5.2 years. Some 26/45 (58%) were in standard risk, 17/45(38%) intermediate and 2/45 (4%) in high risk categorie, 42/45 (93%) being B-ALL and recurrent translocations being noted in 5/45 (11.0%). Rapid early response (RER) at day 14 was seen in 37/45 (82.3%) and slow early response (SER) in 8/45 (17.7%) cases. Positive expression of MDR-1, LRP and MRP was noted in 14/45 (31%), 15/45 (33%) and 27/45 (60%) cases and strong expression in 3/14 (21%), 11/27 (40.7%) and 8/15 (53.3%) cases respectively. Dual or more gene positivity was noted in 17/45 (38%) cases. 46.5 % (7/15) of LRP positive cases at day 14 were in RER as compared to 100% (30/30) of LRP negative cases (p<0.05). All 8 (100%) LRP positive cases in SER had strong LRP expression (p=<0.05). Moreover, only 53.3% of LRP positive cases were in haematological remission at day 30 as compared to 100% of LRP negative cases (p=<0.05). Conclusions: Our study indicated that increased LRP expression at diagnosis in pediatric ALL predicts poor response to early treatment and hence can be used as a prognostic marker. However, larger prospective studies with longer follow up are needed, to understand the clinical relevance of drug resistance proteins.