• Title/Summary/Keyword: Railway wheels

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Automated Design of PSC Sleepers in High Speed Railway Turnouts (고속 철도 PSC 분기침목의 자동화설계)

  • 오병환;임시내;최영철
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.1106-1111
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    • 2002
  • The design of sleeper in high-speed railway turnouts is complicated and time-consuming because the length and loading position of sleepers change continuously along the turnout line. It is, therefore, necessary to develop an automated design program which can design automatically the PSC sleepers in turnout region. In this study, a computer program for automatic design of turnout sleepers was developed based on graphic user-interface(GUI) environment. The structural analysis is performed considering the varying loading position of vehicular wheels. The sleepers are treated as located on elastic supports. The user can choose the desirable shape of sleepers before starting the detail design. The present study allows more realistic and automatic design of PSC sleepers in high-speed railway turnouts.

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Characteristics of Rolling Noise Sources of Tram Resilient Wheels and Track (트램의 탄성차륜과 궤도의 전동 소음원 특성에 관한 연구)

  • Jang, Seungho;Ryue, Jungsoo
    • Journal of the Korean Society for Railway
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    • v.18 no.3
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    • pp.212-222
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    • 2015
  • The characteristics of noise emission from tram systems should be investigated in order to design and construct an urban tram network that raises fewer environmental noise problems. In this paper, the characteristics of rolling noise from a tram were studied and a desired stiffness of the rail supports was proposed using a noise prediction model. The mobilities of embedded rails and resilient wheels were predicted using the Timoshenko beam model and the finite element model, respectively. The predicted mobilities were compared with the measured results. Compared with the measured values, the calculated noise level near the track showed small errors for frequencies higher than 300 Hz. Then, the source strengths of rail and wheel components were examined by varying the rail supporting stiffness and the slab supporting stiffness so that suitable stiffness values could be estimated that would reduce noise radiated from rails and wheels but that would not greatly increase the ground vibration.

The Reduction Case of Occurrence of Abnormal Wearing of Rail in Compound Curve Part (복심곡선 레일이상마모 발생 저감 사례)

  • Kim, Wan-Sool
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1097-1106
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    • 2007
  • Rail provides running tract for train and broadly and widely conveys the weight of the train exerted from the train wheels that the rail directly supports onto the cross tie and roadbed, and supports the cross-sectional pressure exerted by centrifugal force at curvatures. That is, stationary rail provides surface on which dynamic train runs and guarantees cross-sectional resistance to enable the vertical snake motion of the train wheels as well as to maintain lateral force at curvatures. Rail provides running surface on which train wheels can run smoothly, and secures vertical and lateral force. However, it undergoes continuous destructive reactions (wearing and damages) and abrasion of the cladding by the train wheels. It is obvious that wearing will result when two metal parts act against each other. However, occurrence of abnormal wearing such as rapid wearing of the rail side due to complex generation of various mechanisms at the contact surface between the rail and train wheel flange. It is not easy to simply examine the causes of occurrence of abnormal wearing of rail and train wheel flange. Although countless number of academicians and specialists are conducting researches on abnormal wearing of rail and vertical wearing of train wheels, I believe it is too early to argue on pros and cons due to insufficiency of officially verified information on the issue. This review will be focusing on the examples of repairs that reduced the generation of abnormal wearing of rail by reviewing and improving characteristics of wearing and slack, speed of the train and cant as well as status of lubricator by choosing the compound curves present in the section between the $Anguk{\sim}Jongno3-ga$ Stations of the Route No. 3 among the compound curve tracks of the Seoul Metro Routes No. 3 & 4 at which abnormal wearing is generated continuously.

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Evaluation of Residual Stress for Freight Car Wheel due to Wear and Brake Application (마모와 제동에 의한 화차륜의 잔류응력 변화)

  • Kwon, Seok Jin;Seo, Jung Won;Kim, Min Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.529-534
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    • 2016
  • During the past few years, several incidents of freight car wheel failure during operation have occurred due to fatigue crack and overheating from braking. Tensile residual stress on the wheel tread creates an environment conducive to the formation of thermal cracks that may threaten the safety of train operations. It is important to investigate the residual stress on wheels in order to prevent derailment. In the present paper, the residual stress on wheels is measured using the x-ray diffraction system and the residual stress is analyzed using FEM. The result shows that the residual stress on the wheel rim is lower than that on the wheel tread center and the stress on over-braked wheels changes from compression residual stress to tensile residual stress.

A geometrical review on the wear of rail and KTX wheel (레일과 차륜의 마모에 대한 기하학적 검토)

  • ;;;;R. Farabet
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.442-449
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    • 2000
  • Before the complete construction of new high-speed line between Seoul and Pusan, KTX is going to operate on both new high-speed line between Seoul and Daegu and electrified conventional lines between Daegu and Pusan. Then, the wheels of KTX are going to operate on various rails such as KS50N and KS60 of conventional line as well as UIC60 of high-speed line. Also, conventional line will have a mixed traffic mode with various types of trains operating on it, such as Saemaul and Mugunghwa. Hence, this study reviews the wear phenomena of wheels and rails in geometrical point of view by comparing their profiles. The analyses of the results show that because UIC60 rail is designed for KTX, KS50N rail whose profile is similar to that of UIC60 will not have any impact on the shape of wheel wear. On the other hand, KS60 rail is expected to have partial wear on both the flange of KTX wheel and the gauge corner of the rail in the initial stages. However, the operation of the trains whose wheels have 1/20 conicity will cause partial sidewear on the inside of the rail and the movement of the contact point between KTX wheel and the rail toward the inside of the track. As a result, the flange wear of KTX wheel will be reduced and the formation of wear-equilibrium profile will be faster.

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A Study of Appling RIMS of Train's Wheels Management (RIMS 데이터와 도시철도차량 차륜관리에 관한 연구)

  • Jeon, Seo-Tak;Lee, Do-Sun;Kim, Dong-Min;Park, Soo-Choong;Kim, Nam-Woo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.666-672
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    • 2008
  • Train wheels are the most important part of the high-speed rail system with supporting body, running stably and safely. Wheel exchange and fix plan is computed by the worker who managing entire Train Maintenance Process based on his know-how so that this system is losing its reliability and accuracy. And predicting of the wheel's lifetime is absolutely difficult matter because of uncertainty between trains like mileage of the type of trains, condition of operation, curve section and wheel's cutting pattern. Therefore workers always used to hold many wheels. For this reason, the cost of stock is soar when the level of stock was normal. If the stock is sufficient, the cost of stock will rise. On the other hand, If the stock is deficient, we would have trouble that the plan of the train maintenance process will be failed. Thus this paper aimed at application that "Wheel Managing System" which is able to predict wheel's life-cycle and demands under the RIMS(Rolling-Stock Information Maintenance System) with analysing wheel exchanging and cutting status considering economical or stable aspects.

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Evaluation of Mechanical Characteristic and Residual Stress for Railway Wheel (철도차량 차륜의 기계적 특성 및 잔류응력평가)

  • Seo, Jung Won;Kwon, Suk Jin;Lee, Dong Hyeong;Jun, Hong Kyu;Park, Chan Kyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.9
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    • pp.783-790
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    • 2014
  • Railway wheels and axles are the most critical parts of the railway rolling stock. The wheel carry axle loads and guide the vehicles on the track. Therefore, the contact surface of wheel are subjected to wear and fatigue process. The wheel damage can be divided into three types; wear, contact fatigue failure and thermal crack due to braking. Therefore, in the contact surface between the wheel and the rail, the materials are heat treated to have a specific hardness. The manufacturing quality of the wheel have a considerable influence on the formation of tread wear and damage. Also, the residual stress on wheel is formed during the manufacturing process is one of the main sources of the damage. In this paper, the mechanical characteristic and the residual stress according to wheel material have been evaluated by applying finite element analysis and conducting mechanical tests.

Counter Plan for Reduction of Elevated Railway Bridge Noise (고가교 철도소음 저감을 위한 대책수립)

  • Kim, Byoung-Sam;Lee, Tae-Keun;Han, Sung-Ik;Yeo, Dae-Yeon;Kim, Hyung-Doo
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.6-12
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    • 2010
  • The source of wayside noise for the train are the aerodynamic noise, wheel/rail noise, and power unit noise. The major source of railway noise is the wheel/rail noise caused by the interaction between the wheels and rails. The Structure borne noise is mainly a low frequency problem. The train noise and vibration nearby the elevated railway make one specific issue. The microphone array method is used to search sound radiation characteristics of elevated structure to predict the noise propagation from an elevated railway. In this paper, the train noise and structure borne noise by train are measured. From the results, we investigated the effect on the sound absorption tunnel for elevated railway.

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Improvement of inspection system for common crossings by track side monitoring and prognostics

  • Sysyn, Mykola;Nabochenko, Olga;Kovalchuk, Vitalii;Gruen, Dimitri;Pentsak, Andriy
    • Structural Monitoring and Maintenance
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    • v.6 no.3
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    • pp.219-235
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    • 2019
  • Scheduled inspections of common crossings are one of the main cost drivers of railway maintenance. Prognostics and health management (PHM) approach and modern monitoring means offer many possibilities in the optimization of inspections and maintenance. The present paper deals with data driven prognosis of the common crossing remaining useful life (RUL) that is based on an inertial monitoring system. The problem of scheduled inspections system for common crossings is outlined and analysed. The proposed analysis of inertial signals with the maximal overlap discrete wavelet packet transform (MODWPT) and Shannon entropy (SE) estimates enable to extract the spectral features. The relevant features for the acceleration components are selected with application of Lasso (Least absolute shrinkage and selection operator) regularization. The features are fused with time domain information about the longitudinal position of wheels impact and train velocities by multivariate regression. The fused structural health (SH) indicator has a significant correlation to the lifetime of crossing. The RUL prognosis is performed on the linear degradation stochastic model with recursive Bayesian update. Prognosis testing metrics show the promising results for common crossing inspection scheduling improvement.

A Study on the Wheel Wear Partern of KTX (고속철도 차륜의 마모유형에 관한 연구)

  • Hur Hyun-Moo;Seo Jung-won;Seo Sung-Il
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.415-420
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    • 2005
  • Korea High Speed Railway of which wheels have been excessively worn during the trial operation prior to opening was additionally applied with solid lubricant besides the existing oil lubricant in order to overcome such excessive wear. Therefore, it was shown that wear status has been improved in the test by which railway system including vehicles and tracks was stabilized during a year's commercial operation, comparing to that with excessive wear in the trial operation prior to opening to the public. In this connection, wheel's wear per mileage was analyzed, based on vehicles in service in order to make out the wheel's wear at present, from which the useful data relating to wheel maintenance could be obtained.

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