• Title/Summary/Keyword: Radius error

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Analysis of Environmental Factors Affecting the Machining Accuracy (가공정밀도에 영향을 미치는 환경요소 분석)

  • Kim, Young Bok;Lee, Wee Sam;Park, June;Hwang, Yeon;Lee, June Key
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.15-24
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    • 2021
  • In this paper, to analyze the types of surface morphology error according to factors that cause machining error, the experiments were conducted in the ultra-precision diamond machine using a diamond tool. The factors causing machining error were classified into the pressure variation of compressed air, external shock, tool errors, machining conditions (rotational speed and feed rate), tool wear, and vibration. The pressure variation of compressed air causes a form accuracy error with waviness. An external shock causes a ring-shaped surface defect. The installed diamond tool for machining often has height error, feed-direction position error, and radius size error. The types of form accuracy error according to the tool's errors were analyzed by CAD simulation. The surface roughness is dependent on the tool radius, rotational speed, and feed rate. It was confirmed that the surface roughness was significantly affected by tool wear and vibration, and the surface roughness of Rz 0.0105 ㎛ was achieved.

A Study on the Improvement of the Accuracy of a Wheeled Vehicle Positioning System by Multisensor Data Fusion (멀티센서 데이터 융합에 의한 차륜형 이동체 위치추정시스템의 정도 개선에 관한 연구)

  • 최진규;하윤수
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.1
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    • pp.119-126
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    • 2000
  • In constructing the positioning system based on a conventional dead-reckoning for a wheeled vehicle with pneumatic tires, the position estimation error is inevitable as changes of the radius of the wheels depend on live load and variable enviroment. Therefore, this paper proposes the positioning system which can estimate the error source i.e. the vehicle parameter errors, such as the right and left wheel radius error, using gyroscope and ultrasonic sensor and correct the parameter to reduce the dead-reckoned position estimation error. The extended Kalman filter was used as a method for the multisensor data fusion. The simulation to verify the effectiveness of the proposed positioning system is performed.

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Effects of Traverse Speed on Dimensional Error in Abrasive Water-Jet (입자 워터 젯의 이송속도가 공작물의 치수정밀도에 미치는 영향)

  • 곽재섭;하만경
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.1-7
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    • 2004
  • Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

The Consensus String Problem based on Radius is NP-complete (거리반경기반 대표문자열 문제의 NP-완전)

  • Na, Joong-Chae;Sim, Jeong-Seop
    • Journal of KIISE:Computer Systems and Theory
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    • v.36 no.3
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    • pp.135-139
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    • 2009
  • The problems to compute the distances or similarities of multiple strings have been vigorously studied in such diverse fields as pattern matching, web searching, bioinformatics, computer security, etc. One well-known method to compare multiple strings in the given set is finding a consensus string which is a representative of the given set. There are two objective functions that are frequently used to find a consensus string, one is the radius and the other is the consensus error. The radius of a string x with respect to a set S of strings is the smallest number r such that the distance between the string x and each string in S is at most r. A consensus string based on radius is a string that minimizes the radius with respect to a given set. The consensus error of a string with respect to a given set S is the sum of the distances between x and all the strings in S. A consensus string of S based on consensus error is a string that minimizes the consensus error with respect to S. In this paper, we show that the problem of finding a consensus string based on radius is NP-complete when the distance function is a metric.

A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network (신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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An Experimental Study on Improvement of Formability for Elliptical Deep Drawing Process (타원형 디프 드로잉 공정의 성형성 향상에 관한 실험적 연구)

  • 박동환;박상봉;강성수
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.120-127
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    • 2000
  • Recently, most of researches for sheet metal deep drawing process have been performed on the formability of axisymmetric shape, but there are not any concrete reports on the formability of non-axisymmetric shape. In addition, the conventional shape radius of the punch and die has been determined by trial-and-error using industrial experience and post processing test, and only approximate shape radius of the punch and die has been presented. In this study, the optimal shape radius of the punch and die in deep drawing process with biaxisymmetric blank shape is proposed. Through the deep drawing experiment, especially it is found that in order to obtain the optimal products, and improvement of formability can be researched by selection of such punch and die shape radius that gives an adequate thickness distribution in all processes.

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Tendency Analysis of Shape Error According to Forming Parameter in Flexible Stretch Forming Process Using Finite Element Method (유한요소법을 이용한 가변스트레치공정 성형변수에 따른 성형오차 경향분석)

  • Seo, Y.H.;Heo, S.C.;Song, W.J.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.19 no.8
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    • pp.486-493
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    • 2010
  • A shape error of the sheet metal product made by a flexible stretch forming process is occurred by a various forming parameters. A die used in the flexible stretch forming is composed of a punch array to obtain the various objective surfaces using only one die. But gaps between the punches induce the shape error and the defect such as a scratch. Forming parameters of the punch size and the elastic pad to prevent the surface defect must be considered in the flexible die design process. In this study, tendency analysis of shape error according to the forming parameters in the flexible stretch process is conducted using a finite element method. Three forming parameters, which are the punch size, the objective curvature radius and the elastic pad thickness, are considered. Finite element modeling using the punch height calculation algorithm and the evaluation method of the shape error, which is a representative value for the formability of formed surface, are proposed. Consequently, the shape error is in proportion to the punch size and is out of proportion to the objective curvature radius and the elastic pad thickness.

The Correlation of Myopic Refractive Error and Ocular Components in Primary School Students (초등학생의 근시성 굴절이상과 안광학 성분들의 관련성)

  • Jeon, Soon-Woo;Lee, Hyun-Joo;Hwang, Hye-Kyung;Park, Chun-Man
    • Journal of Korean Ophthalmic Optics Society
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    • v.17 no.3
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    • pp.299-303
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    • 2012
  • Purpose: In this study the correlation among the myopic refractive error and ocular components in primary school students was investigated. Methods: The subjects were 62 children who had no eye diseases. The refractive error, corneal radius, anterior chamber depth, lens thickness, axial length were measured and analysed. Results: Myopic refractive error in primary school students was negatively correlated with the axial length (1~3rd grade r=-0.653, p=0.000/4~6th grade r=-0.742, p=0.000), AL/CR ratio (1~3rd grade r=-0.571, p=0.000/4~6th grade r=-0.852, p=0.000). Conclusions: It was shown that the axial length and axial length(AL)/corneal radius(CR) ratio were very important data for myopic refractive error in primary school students.

The Correlation of Refractive Error and Ocular Dimensions in Older Age (고령의 연령에서 굴절이상과 안광학 성분들의 연관성 분석)

  • Lim, Byung Kwan;Jeon, Soon-Woo;Jeong, Youn Hong
    • Journal of Korean Ophthalmic Optics Society
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    • v.16 no.3
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    • pp.293-297
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    • 2011
  • Purpose: This study was to know the correlation among refractive error and the dimensions of ocular components on older adults. Methods: The subjects were 95 older age who had no eye diseases. The refractive error, corneal radius, corneal diopter, axial length, anterior chamber depth and lens thickness were measured and analysed. Results: The axial length(AL)/corneal radius(CR) ratio was positively correlated with the corneal diopter, axial length, the anterior chamber depth. Then it was negatively correlated with corneal radius. It was shown that the highest correlation was between the corneal diopter and axial length (r = -0.545, p = 0.000). The spherical equivalent of the refractive error was negatively correlated with the AL/CR ratio. Conclusions: It was shown that the AL/CR ratio was a very important indicator for diagnosing the refractive error of the old age.