• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 추계학술대회 논문집
• /
• pp.1005-1008
• /
• 1995

The spindle is a very important part of machine tool. The evaluation of spindle motion is required for improving the performance of machine tools. The evaluation tools have been developed for precison spindle by the reversal technique, and 3D error map motion of spindle is proposed. This technique makes us understand the total movement of spindle more easily. The proposed technique has been successfully applied to practical machine tools, giving high potentials for the spindle performance measurement.

• 한국공작기계학회논문집
• /
• 제11권2호
• /
• pp.17-23
• /
• 2002

A cylindrical capacitance-type spindle displacement sensor was developed and its effectiveness as a system to monitor cutting forces during hard turning was tested in this research. The sensor was installed between the face of spindle cover and the chucking element and measured pure radial motion of the spindle under the condition with presence of roundness error at measured surface. To prove the effectiveness of the developed system hard aiming tests using ceramic inserts and tool steel as workpiece were conducted. The workpiece was hardened up to 65 Rc. The variations of pure radial motion of the spindle ware measured during the cutting tests. The signals from the sensor showed the same pattern of cutting force variations from the tool dynamometer due to the progress of tool wear. As the flank wear of the ceramic tool increased both static component of cutting forces and the amount of center shift of spindle orbit increased, Results from the research showed that the developed sensor could be utilized as an effective and cheap on-line sensing device to monitor cutting conditions and tool performance in the un-manned machining center.

• 전기전자학회논문지
• /
• 제23권1호
• /
• pp.22-28
• /
• 2019

본 연구는 차량용 보링 생산 공정에서 기계적인 에러를 체크하기 위한 품질 체크용 모니터링 시스템을 개발한다. 기계적인 에러는 이상적인 절단경로와 비교하여 실제 절단경로의 공간위치 차이에서 나타난다. 제조공정 제품의 오차를 모니터하기 위해 제품의 인지왜곡, 죄임 에러, 기계공구의 회전과 운동에러의 반경회전과 같이 보링 품질에 영향을 미치는 다수 요소들을 설명한다. 생산품질을 입증하기 위해 IT 융합에 기반한 공정 에러율을 분석하고 분석 데이터를 메모리에 저장하는 품질체크 방법을 제안한다. 따라서 불량 생산 제품을 감지함으로써, 생산 코스트와 베어링의 손실을 줄일 수 있다.

• 대한조선학회논문집
• /
• 제44권3호
• /
• pp.219-227
• /
• 2007

A stereo-PIV (particle image velocimetry) technique is used to investigate the vortical structure of the wake behind a rotating propeller in the present study. A four bladed propeller is tested in a cavitaion tunnel without any wake screen. Hundreds of instantaneous velocity fields are phase-averaged to reveal the three dimensional spatial evolution of the flow behind the propeller. The results of conventional 2-D PIV are also compared with those of the stereo-PIV to understand the vortical structure of propeller wake deeply. The variations of radial and axial velocities in the 2-D PIV results seem to be affected by the out-of-plane motion. generating a little perspective error in the in-plane velocity components of the slipstream. The strong out-of-plane motion around the hub vortex also causes the perspective error to vary the axial velocity component a little at the near wake region. The out-of-plane velocity component had the maximum value of about 0.3U0 in the tip vortices and continued its magnitude in the wake region.

• 한국소음진동공학회논문집
• /
• 제25권1호
• /
• pp.13-23
• /
• 2015

이 논문은 원판형 압전 변환기의 면내 방사 진동 특성을 실험적으로 다룬다. 면내 방사 진동은 두께 방향으로 분극이 된 압전 원판에서 푸아송비로 인해 야기되는 것으로서, 레이저 면내 진동 측정기로써 측정되었고, 고유진동수는 임피던스 분석기로써 측정되었다. 실험 결과는 단순화된 이론적 해석과 유한요소 해석으로부터 얻어진 이론적 예측과 비교되었다. 원판형 압전 변환기의 기본 모드는 방사 모드이고, 중심으로부터 가장자리까지의 반경 방향 변위 분포는 단조 증가가 아니라 원주면에서 약간 떨어진 위치에서 최대 값을 나타낸다. 지름 대비 두께 비율이 작은 원판에서 이론적으로 계산된 기본 진동수는 유한요소 결과와 잘 일치하고, 두께/지름 비율 0.4까지 오차 7 % 이내로 정확하다.

• 한국정밀공학회지
• /
• 제34권2호
• /
• pp.125-131
• /
• 2017

2-Axis Pan and Tilt Motion Platform, a complex multivariate non-linear system, may incur any disturbance, thus requiring system controller with robustness against various disturbances. In this study, we designed an adaptive backstepping compensated controller by estimating the disturbance and error using the Radial Basis Function Neural Network (RBF NN). In this process, Uniformly Ultimately Bounded (UUB) was demonstrated via Lyapunov and stability was confirmed. By generating progressive disturbance to the irregular frequency and amplitude changes, it was verified for various environmental disturbances. In addition, by setting the RBF NN input vector to the minimum, the estimated disturbance compensation process was analyzed. Only two input vectors facilitated compensatory function of RBF NN via estimating the modeling and control error values as well as irregular disturbance; the application of the process resulted in improved backstepping controller performance that was confirmed through simulation.

• 한국정밀공학회지
• /
• 제30권11호
• /
• pp.1129-1137
• /
• 2013

We report a centerless grinding machine which can perform multi-function with 600 mm wide grinding wheels. By increasing manufacturing area, long workpiece such as camshaft and steering shaft, is allowed to grind more quickly, compared with cylindrical grinding system. In this paper, the design of centerless grinding machine puts emphasis on symmetry to exploit the thermal stability. Results of finite element analysis shows that the difference of the structural deflection in the front and rear guideways is less than $1.5{\mu}m$ due to symmetric design. The difference is less than $3.0{\mu}m$, even though the thermal deformation is considered. According to the performance evaluation, the radial error motion of the G/W spindle, which is measured by applying Donaldson Ball Reversal, is about 1.1${\mu}m$. The yaw error of the G/W slide is improved from 2.1 arcsec to 0.5 arcsec by readjusting the slide preload and ball screw.

• 한국컴퓨터정보학회논문지
• /
• 제14권6호
• /
• pp.41-49
• /
• 2009

본 논문에서는 광학식 모션캡처 장비를 위한 다중 카메라 보정 방법을 제안한다. 이 방법은 DLT(Direct linear transformation) 알고리즘을 이용하여 7개의 마커가 있는 3축 보정틀의 영상을 획득하여 1차 카메라 보정을 한다. 그리고 2개의 마커가 있는 보정봉을 측정하고자 하는 영역에서 움직여서 2차 카메라 보정을 실시한다. 1차 카메라 보정에서는 카메라 보정뿐만 아니라 렌즈 왜곡 계수를 계산하여 2차 카메라 보정에서의 최적화를 위한 초기해로 사용한다. 2차 카메라 보정에서는 보정봉에 있는 마커사이의 거리가 일정하기 때문에 계산된 마커 거리와 실제 마커 거리의 차가 최소화 되도록 최적화를 수행한다. 제안한 방법에 의한 다중 카메라 보정 방법을 검증하기 위하여 재투영에러를 계산하였고 3축 보정틀에 있는 마커사이의 거리와 보정봉에 있는 마커사이의 거리를 계산하여 다른 상용장비의 값과 비교하였다. 3축 보정틀에 있는 마커를 복원하여 에러를 비교한 결과 평균오차가 상용장비의 1.7042mm에 비해 0.8765mm로 51.4% 수준으로 나타났고, 보정봉에 있는 마커를 복원하여 에러를 비교한 결과 상용장비의 평균에러 1.8897mm에 비해 2.0183mm로 0.1286mm 크게 나타났다.

• 한국해양공학회지
• /
• 제36권5호
• /
• pp.340-352
• /
• 2022

This article presents a modeling method for the uncorrelated measurement error of the ultra-short baseline (USBL) acoustic positioning system for aiding navigation of underwater vehicles. The Mahalanobis distance (MD) and principal component analysis are applied to decorrelate the errors of USBL measurements, which are correlated in the x- and y-directions and vary according to the relative direction and distance between a reference station and the underwater vehicles. The proposed method can decouple the radial-direction error and angular direction error from each USBL measurement, where the former and latter are independent and dependent, respectively, of the distance between the reference station and the vehicle. With the decorrelation of the USBL errors along the trajectory of the vehicles in every time step, the proposed method can reduce the threshold of the outlier decision level. To demonstrate the effectiveness of the proposed method, simulation studies were performed with motion data obtained from a field experiment involving an autonomous underwater vehicle and USBL signals generated numerically by matching the specifications of a specific USBL with the data of a global positioning system. The simulations indicated that the navigation system is more robust in rejecting outliers of the USBL measurements than conventional ones. In addition, it was shown that the erroneous estimation of the navigation system after a long USBL blackout can converge to the true states using the MD of the USBL measurements. The navigation systems using the uncorrelated error model of the USBL, therefore, can effectively eliminate USBL outliers without loss of uncontaminated signals.

• 대한기계학회논문집A
• /
• 제20권5호
• /
• pp.1534-1542
• /
• 1996

Gear vibration is caused by the mesh stiffness, gear accuracy, and assembling errors. For these reasons, helical gear has the azial, radial, and rotational vibrations. In this study, the mesh stiffness is calculated by considering the tooth bending, contact, and foundation deformations. Rotational vibration of helical gear with tooth error is modeled by the nonlidear equation of motion with single degree of freedom and is anlyzed numerically. Also, by a specially designed experimental set-up, the analysis are cross-checked and the vibration characteristics of helical gear are discussed.