DOI QR코드

DOI QR Code

Development of Multi-functional Centerless Grinding System with 600 mm Wide Grinding Wheels

600 mm 급 다기능 광폭 센터리스 연삭시스템 개발

  • 오정수 ((주)세스코 기술연구소) ;
  • 조창래 ((주)세스코 기술연구소) ;
  • 쯔끼시마 히데히로 ((주)세스코 기술연구소) ;
  • 조순주 ((주)세스코 기술연구소) ;
  • 박천홍 (한국기계연구원 첨단생산장비연구본부) ;
  • 오정석 (한국기계연구원 첨단생산장비연구본부) ;
  • 황인범 (한국항공대학교 항공우주기계공학부) ;
  • 이원재 (한국항공대학교 항공우주기계공학부) ;
  • 김석일 (한국항공대학교 항공우주기계공학부)
  • Received : 2013.10.01
  • Accepted : 2013.10.11
  • Published : 2013.11.01

Abstract

We report a centerless grinding machine which can perform multi-function with 600 mm wide grinding wheels. By increasing manufacturing area, long workpiece such as camshaft and steering shaft, is allowed to grind more quickly, compared with cylindrical grinding system. In this paper, the design of centerless grinding machine puts emphasis on symmetry to exploit the thermal stability. Results of finite element analysis shows that the difference of the structural deflection in the front and rear guideways is less than $1.5{\mu}m$ due to symmetric design. The difference is less than $3.0{\mu}m$, even though the thermal deformation is considered. According to the performance evaluation, the radial error motion of the G/W spindle, which is measured by applying Donaldson Ball Reversal, is about 1.1${\mu}m$. The yaw error of the G/W slide is improved from 2.1 arcsec to 0.5 arcsec by readjusting the slide preload and ball screw.

Keywords

References

  1. Choi, B. Y., Song, Y. C., Yeob, S. I., Jang, D. H., Tsukishima, H., and Cho, S. J. "Development of High Efficiency Wide Wheel Width Centerless Grinding Machine," Proc. of KSPE Autumn Conference, pp. 701-702, 2011,
  2. Cho, S. J., Choi, B. Y., Yeob, S. I., Yun, S. J., Tsukishima, H., and Kim, S. I., "Improvement Design for Structure Analysis of Wide Wheel Width Centerless Grinding Machine Bed," Proc. of KSPE Spring Conference, pp. 701-702, 2011.
  3. Lion Precision, "How the Spindle Error Analyzer Works," http://www.lionprecision.com/sea/sea-works.html
  4. Evans, C. J., Hocken, R. J., and Estler, W. T., "Self-Calibration: Reversal, Redundancy, Error Separation, and 'Absolute Testing'," Annals of the CIRP, Vol. 45, No. 2, pp. 617-634, 1996. https://doi.org/10.1016/S0007-8506(07)60515-0
  5. Lee, J. C., Gao, W., Shimizu, Y., Hwang, J., Oh, J. S., and Park, C. H., "Spindle Error Motion Measurement of a Large Precision Roll Lathe," Int. J. of Precis. Eng. Manuf., Vol. 13, No. 6, pp. 861-867, 2012. https://doi.org/10.1007/s12541-012-0112-5
  6. Oh, J. S., Khim, G., and Jeong, J. H., "Performance Evaluation of Spindle for Wide Width Centerless Grinding Machine," Proc. of the KSPE Spring Conference, pp.745-746, 2013.