• Title/Summary/Keyword: Rack warehouse

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Design Problem of Automated Warehouse Systems Subject to Minimum Cost and Maximum Throughput

  • Ro, In Kyu;Lee, Hyoung Seok
    • Journal of Korean Society for Quality Management
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    • v.16 no.2
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    • pp.99-110
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    • 1988
  • This study is concerned with a design algorithm to minimize the investment as well as maximize the throughput in automated warehouse system. A simulation model is designed and a solution methodology is proposed. The experiment, are conducted for the cases with 100, 90, 80, 70, 60, 50 and 0 % dual command policies in terms of the important factors such as the crane velocity, the height of system and the rack utilization. The results indicate that the throughput is slightly decreased when the ratio of dual command is decreased and the other characteristics however are not affected. The result also shows that the optimal rack should be designed for a crane to take the same amount of travel time for horizontal and vertical movement.

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The Picking Lead Time for the Picking Batch Size in a Warehouse System (창고시스템에서 인출 배치크기에 대해 인출소요시간)

  • Chang, Suk Hwa
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.2
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    • pp.17-24
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    • 2013
  • This paper is to analyze the picking lead time for picking batch size in a warehouse system and to get minimum picking batch size that is the warehouse system feasible. The warehouse system consists of aisles and racks, which two racks face each other through aisle. The products are picked from the storage locations by batch size. The probability that items are picked in the each row of the rack in the aisle for order picking activity is derived. The picking lead time for picking batch size is the time passed from the first picking location to arrival at starting location in aisle picking all items included in a batch size. The picking lead time for picking batch size in an aisle is analyzed. The picking lead time for picking batch size in the whole warehouse system is obtained. The warehouse system is feasible if all items that customers order are picked from the storage locations for same period. The picking batch size that is the warehouse system feasible is obtained. The problem is analyzed, a solution procedure is developed, and a numerical example is shown to explain the problem.

A Commodity Classification Method of Domestic Rack-Type Warehouse for Sprinkler System Design (스프링클러 설계를 위한 국내 적층형 물류창고의 수용물품 등급분류 방법)

  • Yang, So-Jin;Lee, Young-Jae;Kim, Woon-Hyung;Dewey, James M.;Ham, Eun-Gu
    • Journal of the Society of Disaster Information
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    • v.15 no.4
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    • pp.531-539
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    • 2019
  • Purpose: The purpose of this study is to present the commodity classification method of domestic rack-type warehouse for sprinkler system design. Method: On-site surveys and classification criteria of the NFPA, FMDS, EN and Japan were analysed and ISO 12949 test were carried out with proposed each classification commodity. Result: Based on a heat of combustion, a classification method for extra high, high, medium and low are proposed. Conclusion: Sprinkler design criteria to secure the maximum extinguishing strength for each class of commodity need to be applied.

Experimental Study on the Suppression Performance of Sprinkler Systems in Rack-type Warehouses (랙크식 물류창고의 스프링클러설비 소화성능에 관한 실험연구)

  • Choi, Ki-Ok;Choi, Don-Mook
    • Fire Science and Engineering
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    • v.33 no.3
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    • pp.44-50
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    • 2019
  • In rack-type warehouses, it is difficult to extinguish fires effectively using sprinkler systems because high fire load commodities are stacked vertically and densely. In this study, an actual size rack structure was constructed and the effectiveness of the fire extinguished by the sprinkler system was confirmed through fire tests according to the type and arrangement of the sprinkler head in the rack structure. Through this study, to effectively suppress fires in rack-type warehouses, it is necessary to use sprinkler heads with a volume of more than 115 LPM and sprinkler heads need to be installed at the diagonal corner positions of the commodities of each rack.

A Study for Optimum Management using Mobile-Rack in Distribution Center (물류센터내 이동랙의 최적 관리 방법 연구)

  • Shin, Jae-Young;Park, Hyoung-Jun
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2015.10a
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    • pp.251-252
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    • 2015
  • Recently, as warehouses became automated, workers are trying to maximize storage efficiency as well as work efficiency. So, using mobile-rack which has wheels or rails at the bottom and minimizes dead space by removing extra passages between racks is rapidly rising as a notable technology. So, this paper seeks how to manage optimally cryogenic warehouse using mobile-rack. At first, routes of mobile-rack and operation vehicle will be synchronized and storage location will be decided with seasonal demand. After that, it will be simulated considering additional factors.

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Closest Open Location Rule in AS/RS

  • Park, Byung-Chun
    • Journal of Korean Institute of Industrial Engineers
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    • v.13 no.2
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    • pp.87-95
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    • 1987
  • This article deals with the expected travel distances under Closest Open Location rule. In this paper it is shown that uniform distribution assumption over a rack, which is usually used when modeling randomized storage, is not valid under COL rule, where arrival loads follow Poisson process and duration times are independent of each other and have finite mean. We give both exact and approximate methods for the expected travel distances. Warehouse sizing problem is also included.

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Travel Time Models for Automated Storage/Retrieval Systems with Racks of Different Size (이형 랙을 가진 자동창고시스템의 운행시간 모형)

  • Chun, Sung-Jin;Lee, Young-Hae
    • Journal of Korean Institute of Industrial Engineers
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    • v.23 no.2
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    • pp.421-432
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    • 1997
  • In general, Automated Storage/Retrieval Systems (AS/RS) have racks of equal size. But higher utilization of warehouse storage can be achieved by using AS/RS with racks of different size. Therefore those systems are adequate and efficient in current environment. In this paper, travel time models are developed for AS/RS with racks of different size under randomized storage in each zone. Each zone has its own rack size. In order to confirm the proposed travel time models, some numerical examples are given.

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Travel-Time Analysis for an Automated Mobile Racking System (이동랙(移動 rack) 자동창고의 주행(走行)시간 분석)

  • Lee, Moon-Kyu
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.2
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    • pp.195-206
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    • 1995
  • Higher utilization of warehouse space can be achieved by using automated mobile racking systems. Therefore, those systems may be employed for factories or distribution centers as a good option of increasing the storage capacity. In this paper, travel-time models are developed to estimate the average performance of the system assuming randomized storage. Expected travel times are determined for both single- and dual-command cycles. Two extreme input/output-point locations are considered. Some numerical results obtained from the models are given.

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A Study on the Fire Characteristics of Palletized Unit-Load Commodities on Racks (랙크 내 파렛트단위 적재물품의 화재특성에 관한 연구)

  • Cho, Gyu-Hwan;Yeo, In-Hwan
    • Fire Science and Engineering
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    • v.30 no.3
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    • pp.23-30
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    • 2016
  • A fire extinguishing system for a rack warehouse was recently designed, which only consider the gross area and number of stories. However, the design of such a system should take into account not only the planar structuree, but also the elevation perspectives due to its vertical structure. Moreover, the fire load of the commodities palletized on the racks should be considered, in order to design a performance-based fire safety system that is appropriate for these environmental conditions. For this reason, this study analyzed the fire characteristics of the commodities palletized on the racks (pallet + the commodities in a box unit + vinyl packing material), taking into consideration the results of a field investigation conducted in Korea, as well as the Hazard Classifications of Commodities used in other countries. Through this analysis, the heat release rate (HRR) and smoke production rate (SPR) were derived.

Receipt and issue model for Automated Warehouse based of Mobile rack (모바일랙 기반 자동화 창고 입출고 운영모델 연구)

  • Shin, Jae-Young;Park, Jong-won;Kim, Hwan-sung
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2016.05a
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    • pp.211-212
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    • 2016
  • It is important to adopt an operation system to operate the Automated warehouses using limited resources such as space, mobile racks, and forklift. The main purpose from the operation system is to reduce the length of moving and time for both mobile racks and forklift. The complexity of the warehouse will be higher because the racks and vehicles are moving at the same time. This complexity influences badly so the operation system has to control it well. Not only layout or receipt or issue, but also conflict between mobile racks and vehicles give more complexity to the warehouse. This paper aims to fine the proper operation method related to the layout and the cargo assignment.

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