• 제목/요약/키워드: R&D process control

검색결과 392건 처리시간 0.035초

A Study On the Design Of Fuzzy Controller for the Steam Temperature Process in the Coal Fired Power Plant

  • Shin, Sang-Doo;Kim, Yi-Gon;Lee, Bong-Kuk
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 2003년도 ISIS 2003
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    • pp.350-353
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    • 2003
  • In this paper, we proposed the method to design fuzzy controller using the experience of the operating expert and experimental numeric data for the robust control about the noise and disturbance instead of the traditional PID controller for the main steam temperature control of the thermal power plant. The temperature of main steam temperature process has to be controlled uniformly for the stable electric power output. The process has the problem of the hunting for the cases of various disturbances. In that case, the manual action of the operator happened to be introduced in some cases. We adopted the TSK (Takagi-Sugeno-Kang) model as the fuzzy controller and designed the fuzzy rules using the informations extracted directly from the real plant and various operating condition to solve the above problems and to apply practically. We implemented the real fuzzy controller as the Function Block module in the DCS(Distributed Control System) and evaluated the feasibility through the experiment81 results of the simulation.

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반도체 제조공정 미세먼지-질소산화물 동시 저감을 위한 오존 고속산화공정 최적화 연구 (Optimization of an Ozone-based Advanced Oxidation Process for the Simultaneous Removal of Particulate Matters and Nitrogen Oxides in a Semiconductor Fabrication Process)

  • 엄성현;이승준;고은하;홍기훈;황상연
    • 공업화학
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    • 제32권6호
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    • pp.659-663
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    • 2021
  • 반도체 제조공정에서 발생하는 미세먼지와 질소산화물 동시처리를 위하여 오존산화, 습식중화 및 습식전기집진 기술들을 직접화한 10 CMM급 복합오염물질 제거시스템을 개발하였으며, NOx 제거효율 증대를 위한 공정변수 제어 및 최적화를 진행하였다. 특히, 전원공급장치를 포함한 습식전기집진장치 핵심부품 안정성 평가를 위해 30일 동안의 장기운전도 병행하였다. 오존산화 기반 DeNOx 공정에서 가장 중요한 운전변수인 O3/NO 비율은 1.5 부근에서 최적화하였으며, 습식중화 공정의 운전변수를 최적화하여 중화반응에 의한 제거효율 기여도를 확인하였다.

A Study on Real-time Control of Bead Height and Joint Tracking Using Laser Vision Sensor

  • Kim, H. K.;Park, H.
    • International Journal of Korean Welding Society
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    • 제4권1호
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    • pp.30-37
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    • 2004
  • There have been continuous efforts on automating welding processes. This automation process could be said to fall into two categories, weld seam tracking and weld quality evaluation. Recently, the attempts to achieve these two functions simultaneously are on the increase. For the study presented in this paper, a vision sensor is made, a vision system is constructed and using this, the 3 dimensional geometry of the bead is measured on-line. For the application as in welding, which is the characteristic of nonlinear process, a fuzzy controller is designed. And with this, an adaptive control system is proposed which acquires the bead height and the coordinates of the point on the bead along the horizontal fillet joint, performs seam tracking with those data, and also at the same time, controls the bead geometry to a uniform shape. A communication system, which enables the communication with the industrial robot, is designed to control the bead geometry and to track the weld seam. Experiments are made with varied offset angles from the pre-taught weld path, and they showed the adaptive system works favorable results.

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고정밀 서보 제어를 위한 다매개변수 자동 조정 방법 (An Optimal Approach to Auto-tuning of Multiple Parameters for High-Precision Servo Control Systems)

  • 김남국
    • 한국기계가공학회지
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    • 제21권7호
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    • pp.43-52
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    • 2022
  • Design of a controller for a high-precision servo control system has been a popular topic while finding optimal parameters for multiple controllers is still a challenging subject. In this paper, we propose a practical scheme to optimize multi-parameters for the robust servo controller design by introducing a new cost function and optimization scheme. The proposed design method provides a simple and practical tool for the systematic servo design to reduce the control error with guaranteeing robust stability of the overall system. The reduction of the position error by 24% along with a faster convergence rate is demonstrated using a typical hard disk drive servo controller with 41 parameters.

SCM435 강의 라운드-오발 및 스퀘어-다이아몬드 압연 공정에서의 AGS 분포 (AGS Distribution of Round-oval and Square-Diamond Rolling of SCM435 Steel)

  • 이호원;;;;임용택
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.317-326
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    • 2004
  • This study investigated tile local austenite grain size (AGS) distribution In rolling of SCM435 steel which is commonly used for high strength bolt. To investigate AGS distribution, round-oval (R-O) and square-diamond (S-D) rolling experiments were carried out with pilot mill. In round-oval rolling, local AGS has a tendency to increase when it goes to outward. In square-diamond rolling, local AGS has a tendency to increase when it goes to free surface. To investigate relation between AGS and process parameter, three dimensional FE analysis was carried out along with rolling experiment. To validate accuracy of FE analysis, we compared deformed geometry with FE result. The AGS prediction combined AGS model with numerical analysis was also carried out for center node of S-D rolling. Although this study brought experimental observation and its qualitative analysis into focus and quantitative AGS prediction will be done as a further work.

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플라스틱 블로우몰딩 공정의 해석기반 디지털 트윈 구현 (Implementation of an simulation-based digital twin for the plastic blow molding process)

  • 홍석관
    • Design & Manufacturing
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    • 제17권3호
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    • pp.1-7
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    • 2023
  • Blow molding is a manufacturing process in which thermoplastic preforms are preheated and then pneumatically expanded within a mold to produce hollow products of various shapes. The two-step process, a type of blow molding method, requires the output of multiple infrared lamps to be adjusted individually, so the process of finding initial conditions hinders productivity. In this study, digital twin technology was applied to solve this problem. A blow molding simulation technique was established and simulation-based metadata was generated. A response surface ROM (Reduced Order Model) was built using the generated metadata. Then, a dynamic ROM was constructed using the results of 3D heat transfer analysis. Through this, users can quickly check the product wall thickness uniformity according to changes in the control value of the heating lamp for products of various shapes, and at the same time, check the temperature distribution of the preform in real time.

발사체 소형엔진용 적층제조 기술 동향 (Technology Trends in Additively Manufactured Small Rocket Engines for Launcher Applications)

  • 이금오;임병직;김대진;홍문근;이기주
    • 한국추진공학회지
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    • 제24권2호
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    • pp.73-82
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    • 2020
  • 저비용 발사체를 개발 중인 많은 스타트업들이 소형 로켓 엔진을 확보하기 위해 적층제조 기법을 개발 중이다. 또한, 미국의 SpaceX, Rocket Lab 등을 비롯하여, 유럽의 Ariane Group, 일본의 IHI와 같은 엔진 제작업체들은 로켓 엔진의 주요부품에 적층제조를 채택하여 생산하고 있다. 본 논문에서는 적층제작기법의 타당성을 조사하기 위해서 기존 로켓 엔진의 밸브 하우징을 적층제조 하는 사례연구 결과를 소개한다.

Gesture based Natural User Interface for e-Training

  • Lim, C.J.;Lee, Nam-Hee;Jeong, Yun-Guen;Heo, Seung-Il
    • 대한인간공학회지
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    • 제31권4호
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    • pp.577-583
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    • 2012
  • Objective: This paper describes the process and results related to the development of gesture recognition-based natural user interface(NUI) for vehicle maintenance e-Training system. Background: E-Training refers to education training that acquires and improves the necessary capabilities to perform tasks by using information and communication technology(simulation, 3D virtual reality, and augmented reality), device(PC, tablet, smartphone, and HMD), and environment(wired/wireless internet and cloud computing). Method: Palm movement from depth camera is used as a pointing device, where finger movement is extracted by using OpenCV library as a selection protocol. Results: The proposed NUI allows trainees to control objects, such as cars and engines, on a large screen through gesture recognition. In addition, it includes the learning environment to understand the procedure of either assemble or disassemble certain parts. Conclusion: Future works are related to the implementation of gesture recognition technology for a multiple number of trainees. Application: The results of this interface can be applied not only in e-Training system, but also in other systems, such as digital signage, tangible game, controlling 3D contents, etc.

인버터 DC 저항점용접 공정에서 CRS 알고리즘을 이용한 정전류 퍼지 제어시스템 설계에 관한 연구 (Study of the Constant Current Fuzzy Control System Design using CRS Algorithm during Inverter DC Resistance Spot Welding Process)

  • 박형진;박평원;유지영;김동철;강문진;이세헌
    • Journal of Welding and Joining
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    • 제28권6호
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    • pp.76-83
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    • 2010
  • The purpose of this study is to propose a method to decide near-optimal settings of the constant current fuzzy control parameters using a controlled random search. This method tries to find the near-optimal settings of the constant current fuzzy control parameters through experiments. It has an advantage of being able to carry out searches in the search domain which includes some irregular points. The method suggested in this study was used to determine the fuzzy control parameters by which the desired welding current were formed during inverter DC resistance spot welding. The output variable was the ITAE (integral of time multiplied by the absolute error). This output variable was determined according to the input variables, which are the GE, GDE, and GDU. This study described how to obtained near-optimal welding current condition over a wide search space conducting a relatively small number of experiments.

불평형부하를 가지는 다단 H-bridge STATCOM에서 상간 직류전압 불평형의 제어 (Control of DC-side Voltage Unbalance among Phases in Multi-level H-Bridge STATCOM with Unbalanced Load)

  • 권병기;정승기;김태형
    • 전력전자학회논문지
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    • 제19권4호
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    • pp.332-341
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    • 2014
  • A cascaded H-bridge multi-level STATCOM(STATic synchronous COMpensator), which is composed of many cell inverters with independent dc-sources, generates inevitably dc-side voltage unbalance among phases when it compensates unbalanced load. It comes from the difference of flowing active power in each phase when this compensator makes negative-sequence current to eliminate the unbalance of source-side current. However, this unbalance can be controlled by injecting zero-sequence current which is decoupled with grid currents, so the compensator can work well during this balancing process. Both a feedback control algorithm, which produces zero-sequence current proportional to dc-side voltage unbalance within each phase, and a feedforward control algorithm, which makes zero-sequence current directly from the compensator's negative-sequence current, were proposed. The dc-side voltage of each phase can be controlled stably by these proposed algorithms in both steady-state and transient, so the compensator can have fast response to satisfy control performance under rapid changing load. These balancing controllers were implemented and verified via simulation and experiment.