• Title/Summary/Keyword: Quenching method

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열처리 냉각방식 변화에 따른 SCr420HB 헬리컬 기어 시뮬레이션 적용에 관한 연구 (A Study on SCr420HB Helical Gear Deformative Simulation by Heat Treatment Quenching Method)

  • 변재혁;변상덕;이창헌
    • 열처리공학회지
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    • 제28권1호
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    • pp.24-31
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    • 2015
  • In this study, a simulation was used to derive an optimal process of heat treatment with carburizing, and compared the derived result with SCr420HB helical gear in heat treatment with carburized quenching process about a change of the quenching method. The optimal carburizing process time is derived by the simulation with the theoretical time. The process has been performed by oil quenching and salt quenching method. Through the comparison of the results from the simulation(Hardness, effective case depth hardened by carburizing treatment and deformation) and the actual process, analyzed the error value of each quenching. And it verified the applicability of the simulation.

보론강 카메라 케이스 고온성형 공정 비교 (Comparison of the Quenching Method in Hot Press Forming of Boron Steel)

  • 서오석;김헌영;홍석무;유수열;윤석진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.185-189
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    • 2009
  • Recently, ultra high strength products can be manufactured by the hot press forming process of Boron steel in automotive and electronics industries. In order to get high strength, the hot press forming should be accompanied by quenching process inducing phase transformation. There are several types of the hot press forming processes according to the quenching method, water quenching and die quenching, etc. In the study, the process was numerically and physically simulated to compare the two types of quenching processes, and then the strength, hardness and dimensions of the products were compared with try-outs.

SCM420 합금강의 미세조직 및 경도에 미치는 급냉 및 템퍼링 공정조건의 영향 (Effects of Quenching and Tempering Process Conditions on the Microstructure and Hardness of SCM420 Alloy steel)

  • 이준하;신경식;김정민
    • 열처리공학회지
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    • 제37권4호
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    • pp.182-187
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    • 2024
  • To improve and control the mechanical properties of low alloy steel, the influence of quenching and tempering process conditions was investigated. In the case of quenching heat treatment, a comparison was made between the conventional method of heating to the austenite region followed by single quenching and a method involving double quenching, followed by high-temperature tempering. It was observed that specimens subjected to double quenching exhibited significantly finer tempered microstructures compared to those subjected to conventional quenching, resulting in noticeably higher hardness. Additionally, a study was conducted to investigate the variation in hardness with changes in tempering temperature and time after the same conventional quenching treatment. As expected, an increase in tempering temperature or time led to a decrease in hardness, and the correlation between hardness and the Hollomon-Jeffe Parameter was confirmed. It was also observed that during high-temperature tempering, the size of carbides significantly increased.

APD용 TIA 회로의 안정성 개선을 위한 Quenching 저항 영향 분석 (Analysis of Quenching Resistor Effect to Improve Stability of TIA Circuit for APD)

  • 기동한;진유린;김성미;조성익
    • 전기전자학회논문지
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    • 제26권3호
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    • pp.373-379
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    • 2022
  • LTV(Light to Voltage) 변환을 위한 APD(Avalanche Photo Diode)는 다른 PD(Photo Diode)와 다르게 높은전압의 동작영역을 사용하므로 TIA(Transimpedance Amplifier) 사용시 과전류 방지를 위해 Quenching 저항을 직렬로 연결하여야 한다. 그러한 경우 Quenching 저항이 TIA 전달함수에 영향을 미쳐 안정도에 심각한 결과를 초래할 수 있다. 본 논문에서는 APD Quenching 저항이 TIA의 전압과 전류 루프 전달함수에 미치는 영향을 분석하여 안정도 개선을 위한 Quenching 저항 값 결정 방법을 제안하고자 한다. 제안된 방법에 의하여 Quenching 저항을 가지는 TIA 회로를 설계하여 시뮬레이션 및 칩 제작을 통하여 동작의 안정도를 검증하였다.

단조소입법으로 제조된 컨넥팅로드의 기계적 특성에 관한 연구 (A Study on the Mechanical Properties of Connecting Rod Manufactured by Direct Quenching)

  • 최문일;강성수
    • 소성∙가공
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    • 제6권5호
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    • pp.435-445
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    • 1997
  • In order to study the manufacturing possibility of connecting rod by direct quenching method, the difference between connecting rod by direct quenching and that by general heat treatment were investigated by observing microstructure, by measuring mechanical properties, by conducting fatigue testing, and by measuring the amount of tool wear in actual cutting. Connecting rod manufactured by direct quenching had better fatigue life than that by general heat treatment, which was due to homogeneous microstructure, and higher strength. The amount of cutting tool wear of connecting rod by direct quenching was higher than that by general heat treatment, which was due to low machinability and high toughness of tempered martensite microstructure. Therefore it will be added the study of heat treatment and cutting condition for manufacturing by direct quenching.

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비도금 보론강판 산화층 평가용 시편의 퀜칭속도 예측기법 연구 (A Study on Quenching Speed Prediction Method of Specimen for Evaluating the Oxide Layer of Uncoated Boron Steel Sheet)

  • 이지호;송정한;배기현
    • 소성∙가공
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    • 제31권1호
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    • pp.17-22
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    • 2022
  • Hot stamping is widely used to manufacture structural parts to satisfy requirements of eco-friendly vehicles. Recently, hot forming technology using uncoated steel sheet is being studied to reduce cost and solve patent problems. In particular, research is focused on process technology capable of suppressing the generation of an oxide layer. To evaluate the oxide layer in the hot stamping process, Gleeble testing machine can be used to evaluate the oxide layer by controlling the temperature history and the atmosphere condition. At this time, since cooling by gas injection is impossible to protect the oxide layer on the surface of a specimen, research on a method for securing a quenching speed through natural cooling is required. This paper proposes a specimen shape design method to secure a target quenching speed through natural cooling when evaluating the oxide layer of an un-coated boron steel sheet by Gleeble test. For the evaluation of the oxide layer of the un-coated steel sheet through the Gleeble test, dog-bone and rectangular type specimens were used. In consideration of the hot stamping process, the temperature control conditions for the Gleeble test were set and the quenching speed according to the specimen shape design was measured. Finally, the quenching speed sensitivity according to shape parameter was analyzed through regression analysis. A quenching speed prediction equation was then constructed according to the shape of the specimen. The constructed quenching speed prediction equation can be used as a specimen design guideline to secure a target quenching speed when evaluating the oxide layer of an un-coated boron steel sheet by the Gleeble test.

Quenching을 이용한 $1\mu{m}$ 미만의 Cell 형성 (Formation of cell under $1\mu{m}$ by quenching)

  • 이병희;차성운
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1420-1423
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. Reduction of MCPs cell size increases the intensity of MCPs. This research based on the experiment about cell size reduction method. At this study, Quenching & Pressure foaming process are introduced to one of methods. Conclusion of study is that Quenching process is the simplest process for nano cell formation.

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보론강 판재 핫스탬핑시 직수분사냉각 공정의 적용성 (The Application of Direct Water Quenching Process in Hot Stamping of Boron Steels)

  • 박현태;권의표;임익태
    • 한국재료학회지
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    • 제29권12호
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    • pp.818-824
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    • 2019
  • In this study, the direct water quenching technique is applied to validate the applicability of direct water quenching as a cooling method in the hot stamping process of 3.2 mm thick boron steel sheet. Cooling performance of conventional die quenching and direct water quenching is compared. Higher cooling rate is obtained by hot stamping with direct water quenching compared to die quenching. As the flow rate of cooling water increases, the cooling rate increases, and a high cooling rate of 71 ℃/s is achieved under flow rate conditions of 0.8 L/min. Through direct water quenching, the cooling time required for sufficient cooling of the sheet is reduced. Full martensitic microstructure is obtained under flow rate condition of 0.8 L/min. Hardness increases with increasing flow rate. From these results, it is verified that the direct water quenching is applicable to the hot stamping of thick boron steel sheet.

탄소강의 퀜칭과정에서 유한요소법을 이용한 온도해석 (Temperature Analysis for Carbon Steel at Quenching Process by F. E. M.(Finite Element Method))

  • 김옥삼;조의일;신영우
    • 열처리공학회지
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    • 제7권2호
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    • pp.103-110
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    • 1994
  • It is well-known that the analysis of temperature distribution is substantilly important in optimal design of quenching process. The unsteady state temperature gradients generated during the quenching process were numerically calculated by the Finite Element Method(F. E. M.). Formulations of F. E. M. based weighted residural method were presented for the analysis of the two dimensional heat conduction problem. In the process of calculation, the temperature dependency of physical properties of the material was in consideration. At early stage of the quenching process, the abrupt temperature gradient has been shown in the surface of the carbon steel(SM45C).

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변태잠열을 고려한 담금과정의 열전도 해석 (Heat Distribution Analysis of an End-Quenching Process Considering Latent Heat of Transformation)

    • 한국생산제조학회지
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    • 제7권3호
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    • pp.79-84
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    • 1998
  • It is very difficult to analyze the transient temperature distribution during quenching of the steel because of coupled effects among temperature, structures and stresses. In this paper, using Inoue's equation of evolution and mixture rule, transient temperature distribution is calculated by the finite element method considering latent heat of transformation structure and temperature dependence of physical and mechanical prperties for the 0.45% carbon cylindrical steel bar with 40mm diameter and 20mm height during end-quenching.

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