• Title/Summary/Keyword: Quality of Iron Ore

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Effect of Additional Gaseous Fuel in Iron Ore Sinter Process (제철 소결 공정에서 추가 가스 연료 주입에 따른 영향)

  • Lee, Younghun;Choi, Sangmin;Yang, Won;Cho, Byungkook
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.21-24
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    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel in the upper part of bed is considered and effect of fuel is discussed. (max. 80 words).

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The Efficiency Assessment of the Iron Ore Brands Using DEA-AR Model in an Integrated Steel Mill (DEA-AR 모형을 이용한 일관제철소 철광석 브랜드별 효율성 평가)

  • Seong, Deokhyun;Byeon, Gwuiwon
    • Journal of Information Technology Services
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    • v.12 no.4
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    • pp.255-265
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    • 2013
  • This paper proposes a DEA-AR model for the efficiency evaluation of the iron ore brands in an integrated steel mill. The input factor is defined as unit cost of each brand based on CIF and two output factors are chosen as Fe and Al which are the important ingredients of iron ore. The relative importance between two output factors is determined by several experts using AHP model. The efficiency of each brand is determined using DEA and DEA-AR models. The negative correlation between the DEA-AR efficiency and the unit cost (CIF) is shown as significant whereas no significant correlation exist between the efficiency and the output factors. Also, the Kruskal Wallis rank sum test shows that there exist efficiency differences among the iron ore types whereas no difference is shown among the countries. The result could be utilized in selecting good brands of iron ores based on the DEA-AR efficiency in an integrated steel mill.

A Study on the Combustion Characteristics of Coke and Anthracite in an Iron Ore Sintering Bed (소결층 내에서의 코크스와 무연탄의 연소 특성 비교 연구)

  • Yang, Won;Yang, Kwang-Heok;Choi, Eung-Soo;Ri, Deog-Won;Kim, Sung-Man;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.9 no.2
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    • pp.30-37
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    • 2004
  • Coal combustion in an iron ore sintering bed is a key parameter that determines quality of the sintered ores and productivity of the process. In this study, effects of the different types of coal - coke and anthracite - on the combustion in the iron ore sintering bed are investigated by modeling and experiment. Fuel characteristics of coke and anthracite are observed through a set of basic analysis and thermo-gravimetric analysis. Coke has a higher reactivity than anthracite due to the difference of surface area and density, and these characteristics are reflected in the 1-D unsteady simulation of the iron ore sintering bed. Calculation results show that different reactivity of the fuel can affect the bed combustion.

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A Study on the Combustion Characteristics of Coke and Anthracite in an Iron Ore Sintering Bed (소결층 내에서의 코크스와 무연탄의 연소 특성 비교 연구)

  • Yang, Won;Yang, Kwang-Hcok;Choi, Sang-Min;Choi, Eung-Soo;Ri, Deok-Won;Kim, Sung-Man
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.141-148
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    • 2004
  • Coal combustion in an iron ore sintering bed is a key parameter that determines quality of the sintered ores and productivity of the process. In this study, effects of the different types of coal coke and anthracite - on the combustion in the iron ore sintering bed are investigated by modeling and experiment. Fuel characteristics of coke and anthracite are observed through a few basic analysis and thermo-gravimetric analysis. It was found that coke has a higher reactivity than anthracite due to the difference of surface area and density. Those characteristics are reflected to the 1-D unsteady simulation of the iron ore sintering bed. Calculation results show that different reactivity of the fuel can affect the bed combustion, which implies the further investigation should be performed for obtaining optimal combustion conditions in the sintering bed.

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Purification of Iron Oxides and Application to Magnetic Hard Ferrite

  • Kim, Jeong-Seog;Chou, Kyoung-Ho;Kim, Jai-Young
    • The Korean Journal of Ceramics
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    • v.2 no.3
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    • pp.125-130
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    • 1996
  • Hematite iron ore and waste iron oxide sludge containing about 3-5 wt% $SiO_2$ were purified by three types of method developed on the basis of the Bayer process which is known as the purification process of bauxite ore. The basic principle of the developed methods lies in the fact that the impurities contained in the iron oxides, such as $SiO_2$ and $Al_2O_3$ are soluble in the alkaline reagents. Reaction of the raw materials with KOH was done in pressure vessel, at atmospheric pressure, and by both of these two. By the pressure vessel method $SiO_2$ content was reduced to below 0.5 wt% in the waste iron oxide sludge, while, in iron ore, $SiO_2$ remained at 2-3 wt%. The atmospheric pressure reaction rendered the waste iron oxide sludge $SiO_2$ content below 0.5wt% when the reaction temperature increased to above 90$0^{\circ}C$. The combined method of two previous methods was the most effective process and rendered the refined iron oxide about 300-400ppm of $SiO_2$. Using some refined iron oxides, Ba-ferrite was produced and magnetic properties were measured. The highest quality of magnetic properties obtained in this study were Br=2.09 G, bHc=1.99 KOe, iHc=4.54 KOe, $(BH)_{max}$=1.06 MGOe. Effect of sintering condition and chemical composition will be discussed.

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A Quantitative Evaluation of Combustion Characteristics of Coke/Anthracite in an Iron Ore Sintering Bed (소결층 내 코크스/무연탄 연소 특성의 정량적 평가)

  • Yang, Won;Yang, Gwang-Hyeok;Choi, Sang-Min;Choe, Eung-Su;Lee, Deok-Won;Kim, Seong-Man
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.33-40
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    • 2004
  • Combustion of coke/anthracite in an iron ore sintering bed is characterized quantitatively by introducing newly defined parameters related to propagation and thickness of combustion zone and maximum temperature. The parameters are obtained by sintering pot experiment and I-D, unsteady numerical model which treats solid material as multiple solid phases. Experiments and calculations are performed for various major operating parameters: air inlet velocity, different type of fuels which have different reactivity and diameter of the solid fuel. Effects of the operating parameters on the productivity and quality of the sintering process are investigated and evaluated quantitatively and the results show that optimized air supply rate and diameter of anthracite for replacement of coke can be obtained. This approach can be applied to other kinds of combustors for characterization of the combustion in the solid fuel beds.

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Numerical Analysis of Sintering Bed Combustion; Applying Supplying Gaseous Fuel and Flue Gas Recirculation Processes (소결 베드 연소 수치해석의 확장 - 가스 연료 주입 및 배가스 재순환 공정 적용)

  • Lee, Younghun;Yang, Won;Cho, Byungkook;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.9-13
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    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel for increasing quality and flue gas recirculation for increasing productivity are considered and effect of both processes are discussed.

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Analysis of the Thermal Processes in the Iron-Making Facility - Modeling Approach (제선 설비의 열공정 해석 모델링 접근 방법)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min;Choi, Eung-Soo;Ri, Deok-Won;Huh, Wan-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.7
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    • pp.747-754
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    • 2004
  • Thermo-fluid characteristics in coke oven, sintering machine and blast furnace in iron-making facility are key processes related to the quality and productivity of the pig iron. Solid material in the processes usually forms a bed in a gas flow. For simulation of the processes by mathematical model, the solid beds are idealized to be a continuum and a reacting solid flow in the gas flow. Governing equations in the form of partial differential equations for the solid material can be constructed based on this assumption. Iron ore sintering bed is simulated and limited amount of parametric study have been performed. The results have a good agreement with the experimental results or physical phenomena, which shows the validity and applicability of the model.

A Systems Engineering Approach for Developing An Automated Raw Material Sampling Plant (원료 샘플링 플랜트 자동화 시스템 개발을 위한 시스템엔지니어링 접근방안 연구)

  • Kwouk, Ho-Kyun;Hong, Dae-Geun;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.1
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    • pp.55-65
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    • 2015
  • In steel making plant, sampling system for raw material such as iron ore, limestone is necessary for quality control purpose. For the sake of efficiency and productivity, automation of the sampling system is highly desirable. From technical standpoint, the development of the automated system requires multi-disciplinary domain knowledge such as mechanical engineering, industrial engineering, information technology and computer engineering. Up to present time, the development has been mainly carried out by a single domain expert with project manager. The automated system developed in this way caused problems in the final system. This paper suggests a systems engineering approach to the development of automation for raw material sampling plant via a tailored process called Plant Systems Engineering (PSE) Process based on ISO/IEC 15288. Through the PSE process, we could derive right requirements and architecture of the Systems Of Interest (SOI), and we were convinced that the PSE Process can be applied to many other Plant Systems.