• Journal of Korean Society of Industrial and Systems Engineering
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• v.23 no.55
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• pp.13-24
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• 2000

6 sigma movement is the most prominent quality improvement methodology in practice. Measurement plays an important role in helping any organization improve quality. Therefore, the measurement systems analysis is the first step for the quality improvement of manufacturing process in 6 sigma movement. In this study, we investigate the effect of Gage Repeatability and Reproducibility(Gage R&R) in view of defect rate and process capability indices, and provide guidelines for acceptance of gage repeatability and reproducibility(%R&R) for six sigma quality.

• Analytical Science and Technology
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• v.22 no.1
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• pp.35-43
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• 2009

The goal of PAT (Process Analytical Technology) is to build quality into products through better understanding and control of manufacturing processes, rather than merely testing the quality of the end product. Pharmaceutical manufacturers are trying to develop and implement new technologies in pharmaceutical production and quality control for real-time measurements of critical product and process parameters. Characterization of manufacturing process through experimental design, for evaluation of the effect of product and process variables, represents an integral part of the PAT framework. However, the publications regarding real PAT application to pharmaceutical process are very limited and the technologies are confidential as well. In this review, the case studies related to PAT are shown with real applications from a pharmaceutical company. Additionally, various applications of PAT on the developing stage are introduced with high analytical technologies for the improvement of quality control on manufacturing process.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.9
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• pp.128-133
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• 2020

This study was conducted to demonstrate the manufacturing process for producing high-quality solar salt. The design criteria of the manufacturing process, which was studied in a previous study, was applied to an actual manufacturing system to evaluate its performance. The design factors applied were the drying air temperature and the temperature of the washing water. They were 100℃ or less and 10℃ or less, respectively. Two standards were applied to the process performance evaluation. Standard (I) was the international food standard for solar salt, and standard (II) was the quality standard for high-quality solar salt production. The main quality evaluation items were the moisture content and salinity, and the color characteristics were also measured (p<0.05). The manufacturing process of solar salt consisted of five steps, and the quality change was measured for each step. The measured quality was appropriate to the standard (I) from the third-step process. In addition, the quality of the high-quality solar salt was suitable for the standard (II) from the fourth-step process. Therefore, the performance of the proposed solar salt production process met international standards. The improvements in the production of high-quality solar salt will improve international competitiveness in the future.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.38 no.2 s.115
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• pp.9-15
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• 2006

Neutral sizing is required for linerboard to solve the troubles in strength and process caused by recycled raw materials. AKD sizing efficiency can be influenced by process condition like white water quality, fines retention and so on. Therefore, this study was aimed to evaluate sizing performance of general and fast cure type AKDs using process water obtained from linerboard mill. To evaluate effect of process water quality on AKD sizing, white water was diluted with tap water at the different dilution ratios and UKP slurry was sized using the prepared water. Also, effects of inorganic and organic ion material on sizing were examined. When white water was used for stock forming, UKP sheet showed very low sizing degree. Sizing degree of sheet was increased with increase of dilution ratio because water quality was improved. Especially anionic organic material had a greater influence on AKD sizing than inorganic material. When white water quality was deteriorated, fast cure type AKD showed superior sizing performance to general type AKD.

• International Journal of Quality Innovation
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• v.6 no.3
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• pp.204-215
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• 2005

This paper explores innovative manufacturing processes, which can be used to manufacture the national musical instrument of Trinidad and Tobago, the Musical Steel Drum or Steel Pan. The main manufacturing process used today is the manual hand-forming technique. In order to achieve more consistent and deeper formed components while maintaining the high quality of the instrument, it is proposed that the Marforming process and the Flow-forming process, an adaptation of the Spinforming process, be used more frequently in the future to replace the traditional Hand-forming method. In the traditional Spinforming technique material is pushed from the outer circumference of the metal disc to the center in progressive passes of the former. This results in a thinning of the outer region of the formed component with thickening of the center, however the opposite is required for the musical steel drum and by adapting the process the required strain distributions were achieved. Evaluation took the form of strain analyses of pre-formed steel drums and visual inspection of the quality of the surface finish. It was found that the Marformed components had the smallest range of strain values while the Spinformed components had the largest range.

• Progress in Medical Physics
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• v.26 no.2
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• pp.59-71
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• 2015

The goal of quality assurance (QA) is to minimize systematic errors in order to maintain the quality of a certain process. Statistical process control (SPC) has been utilized for QA in radiation therapy field since 2005 and is changing QA paradigm. Its purpose is to maintain a process within the given control limits while monitoring of error trends such as variation or dispersion. SPC can be applied to all QA aspects of radiotherapy; however, a medical physicist should have enough knowledge about the application of SPC to QC/QA procedures. In this paper, the author introduce a concept of SPC and review some previously reported studies those used SPC for QA in radiation therapy.

• KSII Transactions on Internet and Information Systems (TIIS)
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• v.15 no.4
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• pp.1193-1215
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• 2021

The measurement of the key product quality index plays an important role in improving the production efficiency and ensuring the safety of the enterprise. Since the actual working conditions and parameters will inevitably change to some extent with time, such as drift of working point, wear of equipment and temperature change, etc., these will lead to the degradation of the quality variable prediction model. To deal with this problem, the selective integrated moving windows based principal component regression (SIMV-PCR) is proposed in this study. In the algorithm of traditional moving window, only the latest local process information is used, and the global process information will not be enough. In order to make full use of the process information contained in the past windows, a set of local models with differences are selected through hypothesis testing theory. The significance levels of both T - test and χ² - test are used to judge whether there is identity between two local models. Then the models are integrated by Bayesian quality estimation to improve the accuracy of quality variable prediction. The effectiveness of the proposed adaptive soft measurement method is verified by a numerical example and a practical industrial process.

• Proceedings of the Korean Society for Quality Management Conference
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• 1998.11a
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• pp.159-173
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• 1998

Quality characteristics on the properties of process capability indices (PCIs) are often required to be normally distributed. But, if a characteristic is not normally distributed, serious errors can result from normal-based techniques. In this case, we may well consider the use of new PCIs specially designed to be robust for non-normality. In this paper, a newly proposed measure of process capability is introduced and compared with existing PCIs using the simulated non-normal data.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.19 no.40
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• pp.233-240
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• 1996

A fixed amount compensator is proposed for a process with a linear tool wear function. A Cost model is constructed which involve process adjustment cost and quality loss. Symmetric and asymmetric quadratic functions of the deviation of a quality measurement from the nominal target value are considered as the quality loss functions. Methods of finding optimal values of initial setting and compensation limit are presented and a numerical example is given.

• Journal of Korean Society for Quality Management
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• v.26 no.3
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• pp.31-45
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• 1998

This paper proposes a method of designing one-sided cumulative scored control charts to control the process mean with a normally distributed quality characteristic. The average run length(ARL) is obtained from the average sample number of sequential probability ratio test(SPRT) on trinomial distribution. Using the analogy between cumulative scored control chart and SPRT for trinomial observations, a procedure is presented to determine three control chart parameters; lower and u, pp.r scoring boundaries and action limit. The parameters are determined by minimizing the ARL when the process is out of control with prespecified ARL when the process is in control.