• Title/Summary/Keyword: Pulsed laser welding

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Investigation on Nd:YAG Laser Weldability of Zircaloy-4 End Cap Closure for Nuclear Fuel Elements

  • Kim, Soo-Sung;Lee, Chul-Yung;Yang, Myung-Seung
    • Nuclear Engineering and Technology
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    • v.33 no.2
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    • pp.175-183
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    • 2001
  • Various welding processes are now available for end cap closure of nuclear fuel element such as TG(Tungsten Inert Gas) welding, magnetic resistance welding and laser welding. Even though the resistance and TIG welding processes are widely used for manufacturing commercial fuel elements, they can not be recommended for the remote seal welding of a fuel element at a hot cell facility due to the complexity of electrode alignment, difficulity in the replacement of parts in the remote manner and a large heat input for a thin sheath. Therefore, the Nd:YAG laser system using optical fiber transmission was selected for Zircaloy-4 end cap welding inside hot cell. The laser welding apparatus was developed using a pulsed Nd:YAG laser of 500 watt average power with optical fiber transmission. The weldability of laser welding was satisfactory with respect to the microstructures and mechanical properties comparing with TIG and resistance welding. The optimum operation processes of laser welding and the optical fiber transmission system for hot cell operation in a remote manner have been developed The effects of irradiation on the properties of the laser apparatus were also being studied.

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Recent Technological Tendency of Laser/Arc Hybrid Welding (레이저/아크 하이브리드용접기술의 최신 동향)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.4-15
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    • 2013
  • The laser/arc hybrid welding process is a new process combining the laser beam and the arc as welding heat source. The laser beam and arc influence and assist one another. By application of hybrid welding, synergistic effects are achievable, and disadvantage of the respective processes can be compensated. The laser-arc hybrid welding process has good potential to extend the field of applications of laser technology, and provide significant improvements in weld quality and process efficiency in manufacturing applications. This review analyses the recent advances in the fundamental understanding of hybrid welding processes using the works of the data base of Web of Science (SCI-Expanded) since the 2000 year. The research activity on the hybrid welding has been become more actively since 2006, especially in China, presenting the most research papers in the world. Since the hybrid welding process was adopted in manufacturing of the automobile in Europe in the early of 2000's, its adopting is widely expanded in the field of manufacturing of automobile, ship building, steel construction and the other various industry. The hybrid welding process is expected to advance toward higher productivity, higher precision, higher reliability through the mixing of high power and flexible fiber laser or disk laser and digitalized pulsed arc source.

The Weldability of Laminated Stator Core for Motor by Pulsed Nd:YAG Laser [ I ] - The Effect of Processing Parameter on Weldability of Laser - (펄스 Nd:YAG 레이저를 이용한 모터용 스테이터 적층코어의 용접특성 [ I ] - 레이저 용접성에 미치는 가공변수의 영향 -)

  • Kim Jong-Do;Yoo Seung-Jo;Kim Jang-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.5
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    • pp.629-635
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    • 2006
  • Manufacture of motor by laser has been studying realization that was demands on market for lightening and miniaturization. Moreover. early in the 1980s. manufacture of parts for automobiles by laser welding was already successfully introduced. The purpose of this study was to develop production technology of the high quality laminated stator core for motor by pulsed Nd:YAG laser heat source. In the event of adjusting defocus and voltage to control humping in laser welding of the laminated core. sound bead could be obtained. but deep penetration was not. Therefore. explosive evaporating plasma was controlled by adjustment of peak power on pulse width. Particularly, because explosive evaporating plasma induced high peak power, made molten metal in keyhole scatter. a suitable adjustment of peak power was required to obtain sound bead. As a results of experiment. sound bead and deep penetration could be obtained.

Analysis and Optimization of the Cladding Parameters for Improving Deposition Efficiency in Cladding using a Low Power Pulsed Nd:YAG Laser (저출력 펄스형 Nd:YAG 레이저를 사용한 클래딩에서 클래딩 변수들이 용착효율에 미치는 영향 분석 및 최적화)

  • Lee, Hyoung-Keun
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.49-57
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    • 2007
  • The optimization of the cladding parameters was studied to maximize the deposition efficiency in the laser cladding using a low power pulsed Nd:YAG laser. STS304 stainless steel plate and Co alloy powder were used as a substrate and powder for cladding, respectively. The six cladding parameters were selected through preliminary experiments and their effects on the deposition efficiency were analyzed statistically. Experiments were designed and carried out using the Taguchi experimental method using a L18 orthogonal array. It was found from the results of analysis of variance(ANOVA) that the powder feed position and powder feed angle had the most significant effects on the deposition efficiency, but the powder feed rate and laser focal position had nearly no effects. The deposition efficiency could be maximized at 0mm of the powder feed position and 50o of the powder feed angle in the experimental range. From this experimental analysis, a new laser cladding head with 20o of the powder feed angle was designed and manufactured. With a new laser cladding head, the highest deposition efficiency of 12.2% could be obtained.