• Title/Summary/Keyword: Production scheduling

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A Study on the Indicators of Informatization Maturity Level and Critical Success Factors in Small and Medium Manufacturers: A Case of Automotive Parts Industry (중소제조업체의 정보화 성숙도 지표 개발 및 성공요인 도출: 자동차 부품업체 사례)

  • Joo, Suk-Jung;Yoo, San-Gin;Kim, Na-Rang;Hong, Soon-Goo
    • Information Systems Review
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    • v.7 no.2
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    • pp.195-211
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    • 2005
  • The purpose of this case study is to suggest the indicators of an informatization maturity level and critical success factors in small and medium automotive parts manufacturers. To achieve this goal, literature reviews and case studies on 7 automotive parts manufacturers that confirmed to implement information systems successfully, were conducted. Based on literature review, the six functional processes including development, production scheduling, purchase, production, order, and support process, were defined. Each process has 5 levels from 1(low level) to 5(high level) depending on the degree of informatization maturity. In addition, critical success factors were discovered with interviews of CEO or CIO. The results of this study can be applied to any companies which are implementing or intended to the information systems near future.

Performance analysis of an experimental plant factory

  • Ryu, Dong-Ki;Kang, Sin-Woo;Chung, Sun-Ok;Hong, Soon-Jung
    • Korean Journal of Agricultural Science
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    • v.40 no.4
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    • pp.395-403
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    • 2013
  • Plant factory has drawn attention in many countries in the world due to capability of environmental control not only for better yield and quality, but also for increase in functional and medicinal components of the products. In this paper, an experimental plant factory was constructed for various tests under different environmental conditions, and the operations were evaluated. A production room was constructed with adiabatic materials with dimensions of $6,900{\times}3,000{\times}2,500$ mm ($L{\times}W{\times}H$). Four sets of $2,890{\times}600{\times}2,320$ mm ($L{\times}W{\times}H$) production frame unit, each with 9 light-installed beds and an aeroponic fertigation system, resulting in 36 beds, were prepared. Accuracy and response were evaluated for each environmental control component with and without crops. Air temperature, humidity, $CO_2$ concentration, light intensity, frequency, and duty ratio, fertigation rate and scheduling were controllable from a main control computer through wireless communication devices. When the plant factory was operated without crop condition, the response times were 8 minutes for change in temperature from 20 to $15^{\circ}C$ and 20 minutes from 15 to $20^{\circ}C$; 7 minutes for change in humidity from 40 to 65%; and 4 minutes for change in $CO_2$ concentration from 450 to 1000 ppm. When operated for 24 hours with crop cultivation; average, maximum, and minimum values of temperatures were 20.06, 20.8, and $18.8^{\circ}C$; humidity were 66.72, 69.37, and 63.73%; $CO_2$ concentrations were 1017, 1168, and 911 ppm, respectively. Photosynthetic Photon Flux Density was increased as the distance from the light source decreased, but variability was greater at shorter distances. Results of the study would provide useful information for efficient application of the plant factory and to investigate the optimum environment for crop growth through various experiments.

Optimal Supply Chain formation using Agent Negotiation in SET Model based Make-To-Order (최적 공급사슬 구성을 위한 에이전트 협상방법론 개발)

  • Kim Hyun-Soo;Cho Jae-Hyung;Choi Hyung-Rim;Hong Soon-Goo
    • Journal of Intelligence and Information Systems
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    • v.12 no.2
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    • pp.99-123
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    • 2006
  • In an effect to composite an optimal supply chain, this study has introduced an agent-based negotiation as a method to assign a lot of orders to a large number of participants. As a resources allocation mechanism to form a strategic cooperation based on information sharing between supply chain members(buyers, manufacturers, suppliers), this agent negotiation provides coordination functions allowing all participants to make a profit and accomplishing Pareto optimum solution from the viewpoint of a whole supply chain. A SET model-based scheduling takes into consideration both earliness production cost and tardiness production cost, along with a competitive relationship between multiple participants. This study has tried to prove that the result of an agent-based negotiation is a Pareto optimal solution under the dynamic supply chain environment, establishing the mathematical formulation for a performance test, and making a comparison with the heuristic Branch & Bound method.

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RosettaNet based Business Integration Model for Enhancing Manufacturing Firm's Responsiveness (제조 기업의 대응성 향상을 위한 로제타넷 기반 비즈니스 통합 모델)

  • Park, Mok-Min;Park, Jeong-Ho;Shin, Ki-Tae;Park, Jin-Woo
    • The Journal of Society for e-Business Studies
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    • v.15 no.1
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    • pp.89-101
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    • 2010
  • In some industries, manufacturing firms' distinctive competences include not only product superiority but also service excellence. For example, in a highly volatile and dynamic market, flexibility and responsiveness are more valued than just the product cost. And sales order processing, in that respect is a very important process. However, previous studies on sale order processing have considered only due-date assignments or dealt with production scheduling to minimize production cost or delivery lead time. Due to recent advances in information technology, a new approach is possible in dealing with sales order processing. For example, RFID(Radio Frequency IDentification) and ubiquitous computing technology adds real time visibility and traceability to supply chain. In this study, we develop a new due-date re-negotiation process for sales order management and propose a new business integration model to support the re-negotiation process based on RFID, ubiquitous computing technology and RosettaNet's PIPs.

Infrared Estimation of Canopy Temperature as Crop Water Stress Indicator

  • Kim, Minyoung;Kim, Seounghee;Kim, Youngjin;Choi, Yonghun;Seo, Myungchul
    • Korean Journal of Soil Science and Fertilizer
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    • v.48 no.5
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    • pp.499-504
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    • 2015
  • Decision making by farmers regarding irrigation is critical for crop production. Therefore, the precision irrigation technique is very important to improve crop quality and yield. Recently, much attention has been given to remote sensing of crop canopy temperature as a crop water-stress indicator, because it is a scientifically based and easily applicable method even at field scales. This study monitored a series of time-variant canopy temperature of cucumber under three different irrigation treatments: under-irrigation (control), optimal-irrigation, and over-irrigation. The difference between canopy temperature ($T_c$) and air temperature ($T_a$), $T_c-T_a$, was calculated as an indicator of cucumber water stress. Vapor pressure deficit (VPD) was evaluated to define water stress on the basis of the temperature difference between leaf and air. The values of $T_c-T_a$ was negatively related to VPD; further, cucumber growth in the under- and over-irrigated fields showed water stress, in contrast to that grown in the optimally irrigated field. Thus, thermal infrared measurements could be useful for evaluating crop water status and play an important role in irrigation scheduling of agricultural crops.

A Study on the Interface of Injection Molding Parameter for Monitoring and Control (모니터링과 제어를 위한 사출성형 파라미터 인터페이스에 관한 연구)

  • Heo, E.Y.;Moon, D.H.;Park, C.S.;Kim, J.M.;Lee, C.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.585-590
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    • 2014
  • Recently, monitoring systems, such as POP, take a core role in scheduling or planning of manufacturing facilities for production, maintenance, and so on. Such monitoring systems require functionalities for real-time parameter monitoring and controlling to maximize efficiency of facilities. However, vendors usually do not provide internal communication protocols or interface to access the machine controller. Therefore, the values of parameters related to machine operations and controls cannot be easily accessed from external devices. In this paper, we propose an interface methodology for a real-time monitoring and controlling of injection molding machine parameters such as user input parameters, embedded sensor data and injection molding status information.

ADAPTATION OF THE RUMEN BAG DIGESTIBILITY TECHNIQUE FOR USE IN GOATS

  • Bulo, D.;Till, A.R.;Blair, G.;Stur, W.
    • Asian-Australasian Journal of Animal Sciences
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    • v.5 no.4
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    • pp.611-615
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    • 1992
  • Problems with maintaining service and equipment in some developing countries suggest that the rumen bag technique may be more appropriate for the determination of plant dry matter digestibility. The technique has been adapted for use in goats in the 16-25 kg liveweight range. Reliable results were obtained for animals maintained under shelter in cages and fed on a mixed legume/grass diet. The results showed that up to 7 bags containing dried and ground (2 mm screen) plant samples (1-3 g) could be satisfactorily used in each goat. The digestibility of the legumes studied did not increase with incubation times over 48 hours, but there was an increase in the digestibility of grasses. However an incubation time of 48 hours was adapted for both legumes and grasses as it allowed more efficient work scheduling for large numbers of samples while still giving acceptable comparisons between species. Losses of material from the bags during a 6 hour soaking in water were 2-9% as fine solids and 14-21% in solution. In the method finally adapted the disappearance was measured for plant samples that were placed in Dacron mesh bags ($7{\times}14cm$, 44 micron) and 6 bags suspended in the rumen of each sheep for 48 hours.

Robust Parameter Design via Taguchi's Approach and Neural Network

  • Tsai, Jeh-Hsin;Lu, Iuan-Yuan
    • International Journal of Quality Innovation
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    • v.6 no.1
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    • pp.109-118
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    • 2005
  • The parameter design is the most emphasized measure by researchers for a new products development. It is critical for makers to achieve simultaneously in both the time-to-market production and the quality enhancement. However, there are difficulties in practical application, such as (1) complexity and nonlinear relationships co-existed among the system's inputs, outputs and control parameters, (2) interactions occurred among parameters, (3) where the adjustment factors of Taguchi's two-phase optimization procedure cannot be sure to exist in practice, and (4) for some reasons, the data became lost or were never available. For these incomplete data, the Taguchi methods cannot treat them well. Neural networks have a learning capability of fault tolerance and model free characteristics. These characteristics support the neural networks as a competitive tool in processing multivariable input-output implementation. The successful fields include diagnostics, robotics, scheduling, decision-making, prediction, etc. This research is a case study of spherical annealing model. In the beginning, an original model is used to pre-fix a model of parameter design. Then neural networks are introduced to achieve another model. Study results showed both of them could perform the highest spherical level of quality.

Study on Dispatching with Quality Assurance (품질을 고려한 작업투입에 관한 연구)

  • Ko, Hyo-Heon;Kim, Jihyun;Baek, Jun-Geol;Kim, Sung-Shick
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.1
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    • pp.108-121
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    • 2008
  • Dispatching rule for parallel machines with multi product is proposed in this paper, In current market,customer's request for higher quality is increasing, In accordance with such demand, manufacturers are focusingon improving the quality of the products. Such shift in production objective is risky. The possibility ofneglecting another important factor in customer satisfaction increases, namely due dates. From the aspect ofimproving quality, frequency of product assignment to limited number of high performance machines willincrease. This will lead to increased waiting time which can incur delays, In the case of due date orientedproduct dispatch, Products are assigned to machines without consideration for quality. Overall deterioration ofproduct quality is inevitable, In addition, Poor products will undergo rework process which can increase delays.The objective of this research is dispatching products to minimize due date delays while improving overallquality. Quality index is introduced to provide means of standardizing product quality. The index is used toassure predetermined quality level while minimizing product delays when dispatching products. Qualitystandardization method and dispatching algorithm is presented. And performance evaluation is performed withcomparison to various dispatching methods.

A Study on the Development of Multifunctional Sofa System Design for the Elderly Living Alone - Focused on the Physical and Mental Characteristics - (독거노인을 위한 다기능 시스템 소파 디자인 개발 - 신체적, 심리적 특성을 중심으로 -)

  • Kim, Myunghee;Kim, Hwikyung;Lee, Jonghee
    • Journal of the Korea Furniture Society
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    • v.28 no.1
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    • pp.16-26
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    • 2017
  • In today's aging society, stable residential environment is essential for the elderly living alone to be able to do activities of daily living without restrictions and cherish a satisfactory quality of life. We developed a safe and convenient multifunctional sofa by removing complex combinations and decomposing processes of the multifunctional transformable furniture, appropriate for the use by elderly living alone. We deduced the 4 main keywords and details related to the purpose of sofa by analyzing the users' physical and mental characteristics through literature review and by using 24-hour scheduling, interviews, and actual measurement. Finally, by applying this to furniture planning, we designed 4 different types of multifunctional sofa system. Production was done in cooperation with AND Co. for 2 weeks using materials, colors and adhesives selectively chosen with careful consideration of their effects on the physical, mental aspects of the user to give optimal comfortability.