• 제목/요약/키워드: Product Failure

검색결과 561건 처리시간 0.027초

열화 자료의 신뢰성 분석과 응용 (Reliability Analysis of Degradation Data and its Applications)

  • 정해성
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제3권2호
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    • pp.93-101
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    • 2003
  • Life time data analysis requires some time-to-failure data to an extent. Some life tests result in few or no failure. In such cases, it is difficult to access reliability with traditional life tests that record only time to failure. Furthermore, with short product development time, reliability tests must be conducted with severe time constraints. For some devices, it is possible to obtain degradation measurements over time, and these measurements may contain useful information about product reliability. This article describes degradation reliability analysis methods to do inferences and predictions about a failure-time distribution by using software. In addition, the possibility of extension to CBM (Condition Based Maintenance) is suggested as an example of applied degradation data analysis.

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설계, 개발 및 양산 정보를 활용한 신뢰성 지수 개발 (Development of a Reliability Index using Design, Development and Production Information)

  • 김성규;박정원;김용수
    • 품질경영학회지
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    • 제43권3호
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    • pp.373-382
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    • 2015
  • Purpose: In this paper, we developed a reliability index (RI) to efficiently compare reliability of products based on the design, development and production information such as reliability tests, quality, product life-cycle management. RI also can be applied to reliability prediction of a novel product as well as comparison evaluation among existing products. Methods: For evaluating RI, we proposed evaluation process which is composed of five steps. Target modules are selected based on warranty data and correlation analysis. Scores of selected target modules are calculated by scoring function. Finally, weights of RI model are determined by optimization method. Results: This paper presented an empirical analysis based on failure data of mobile devices. In this case study, we demonstrated that there is a direct correlation between evaluated RI and field failure probability of each product. Conclusion: We proposed the index for comprehensive and effective assessment of product reliability level. From the procedure of this study, we expected to be applied for reliability estimation of novel products and deduction of field failure-related factors.

사물인터넷 환경에서 제품 불량 예측을 위한 기계 학습 모델에 관한 연구 (A Study on the Machine Learning Model for Product Faulty Prediction in Internet of Things Environment)

  • 구진희
    • 융합정보논문지
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    • 제7권1호
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    • pp.55-60
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    • 2017
  • 사물인터넷 환경에서 인간의 개입 없는 지능화된 서비스를 위해서는 IoT 디바이스에서 생성되는 빅데이터로 부터 정상 패턴을 학습하고 이를 기반으로 불량, 오작동과 같은 이상 징후에 대해 예측하는 과정이 요구된다. 본 연구의 목적은 제품 공정의 다양한 기기에서 발생되는 빅데이터를 분석함으로써 제품 불량을 예측할 수 있는 기계 학습모델을 구현하는 것이다. 기계 학습 모델은 어느 정도 볼륨을 가진 기존 데이터를 기반으로 분석을 해야 하므로 빅데이터 분석도구 R을 사용하였으며, 제품 공정에서 수집된 데이터에는 제품에 대한 불량 여부가 포함되어 있으므로 지도 학습 모델을 활용하였다. 연구의 결과, 제품 불량에 영향을 주는 변수 및 변수 조건을 분류하였고, 의사결정 트리를 기반으로 제품의 불량 여부에 대한 예측 모델을 제시하였다. 또한, ROC Curve를 이용한 모델의 적합성 및 성능평가 분석에서 모델의 예측력은 상당히 높게 나타났다.

소아의 급성 신부전증 (Acute renal failure in pediatrics)

  • 한혜원
    • Clinical and Experimental Pediatrics
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    • 제50권10호
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    • pp.948-953
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    • 2007
  • Acute renal failure is the generic term for an abrupt and sustained decrease in renal function resulting in retention of nitrogenous and non nitrogenous waste product. This may results in life threatening consequences including volume overload, hyperkalemia, and metabolic acidosis. Acute renal failure is both common and carries high mortality rate, but as it is often preventable, identification of patients at risk and and appropriate management are crucial. This review summarized the most recent information on definition, epidemiology, clinical causes and management of acute renal failure in pediatric patients.

제품개발 과정에서 AMSAA 모델의 실용적 활용방법 (Practical Application of AMSAA Model in the Product Development Process)

  • 정원;김준홍
    • 산업공학
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    • 제19권1호
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    • pp.19-25
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    • 2006
  • In the development process, the objective of a reliability growth program is to track the increase in system reliability, and determine as early as possible whether or not the system reliability is growing at a sufficient rate to meet the required goal and allocate available resources accordingly. Implementation of this kind of program will provide very useful information on concept selection, product/process reliability, and cost effectiveness without too much time, money and engineering effort being spent on the development of failure suspect parts. The purpose of this research is to present a practical method for efficiently monitoring a reliability growth test process using AMSAA(Army Materiel Systems Analysis Activity) reliability growth model. The presented growth management is a viable method for identifying failure modes, incorporating design changes and monitoring reliability progress on an on-going basis during the early stages of a product development program.

Design of reliability critical system using axiomatic design with FMECA

  • Goo, Bongeun;Lee, Joohee;Seo, Suwon;Chang, Daejun;Chung, Hyun
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제11권1호
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    • pp.11-21
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    • 2019
  • In product design, the initial design stage is being increasingly emphasized because it significantly influences the successive product development and production stages. However, for larger and more complex products, it is very difficult to accurately predict product reliability in the initial design stage. Various design methodologies have been proposed to resolve this issue, but maintaining reliability while exploring design alternatives is yet to be achieved. Therefore, this paper proposes a methodology for conceptual design considering reliability issues that may arise in the successive detailed design stages. The methodology integrates the independency of axiomatic design and the hierarchical structure of failure mode, effects, and criticality analysis (FMECA), which is a technique widely used to analyze product reliability. We applied the proposed methodology to a liquefied natural gas fuel gas supply system to verify its effectiveness in the reliability improvement of the design process.

보증하에 판매되는 제품의 적정 예방정비 계획 (Optimal Preventive Maintenance Policy for Products Sold Under Warranty)

  • 전영호
    • 대한산업공학회지
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    • 제15권2호
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    • pp.87-91
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    • 1989
  • A warranty is a contractual obligation incurred by a producer in connection with the sale of a product. The warranty specifies that producer agrees to remedy certain failures in the product sold. There have been many articles dealing with warranties, but they have studied about optimal warranty cost for the warranty period. In this study, an optimal preventive maintenance time interval is computed. The optimal preventive maintenance time interval minimizing warranty cost for the warranty period is discussed. It is assumed that failure rate is increasing and the failure rate after preventive maintenance or corrective maintenance lies between good as new and bad as old.

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Warranty cost anlaysis for multi-component systems with imperfect repair

  • Park, Minjae
    • International Journal of Reliability and Applications
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    • 제15권1호
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    • pp.51-64
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    • 2014
  • This paper develops a warranty cost model for complex systems with imperfect repair within a warranty period by addressing a practical case that the first inter-failure interval is longer than any other inter-failure intervals. The product is in its best condition before the first failure if repair is imperfect. After the imperfect repair, other inter-failure intervals which are explained by renewal processes, are stochastically smaller than the first inter-failure interval. Based on this idea, we suggest the failure-interval-failure-criterion model. In this model, we consider two random variables, X and Y where X represents failure intervals and Y represents failure criterion. We also obtain the distribution of the number of failures and conduct the warranty cost analysis. We investigate different types of warranty cost models, reliabilities and other measures for various systems including series-parallel configurations. Several numerical examples are discussed to demonstrate the applicability of the methodologies derived in the paper.

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품질도구를 활용한 제품개발 프로젝트관리 (A Study on Project Management for Product Development using Quality Tools)

  • 박영현
    • 품질경영학회지
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    • 제45권4호
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    • pp.665-676
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    • 2017
  • Purpose: The purpose of this paper proposes an effective and systematic methods of risk management in product development project. Methods: This paper first discusses what risk factors be considered during product development period and then presented a model for preventive risk management. For that, this paper proposes how to evaluate the risk factors and risk events, and how to select prevention action for managing risk factors effectively. For this process, this paper uses well-known quality tools such as House of Quality (HOQ) and Failure Mode and Effects Criticality Analysis (FMECA) methods. Results: There is an inherent need for the development of robust risk management framework in order for product development projects to be successful. The identification and quantification of risk factors, risk events, and prevention actions can have significant effects on the success of a product development projects. Project managers can implement the proposed model to improve project success. Conclusion: The findings showed that this method would be effective for project managements in dealing with risk management issues in product development projects. This method presented would be an one of good guidelines for practitioners in the industry.

IDENTIFICATION OF SOME FAILURE COSTS AND THEIR PERCEIVED ROOT CAUSES IN CONSTRUCTION

  • Saad Al-Jibouri;Martijn Oude Vrielink
    • 국제학술발표논문집
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    • The 3th International Conference on Construction Engineering and Project Management
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    • pp.184-189
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    • 2009
  • In 2008 the total estimated failure costs in the Netherlands was estimated to be 11.4% of the industry's turnover compared to 7.7% seven years earlier. Failure costs can be the consequence of rework as a result of failure to conform to the product requirements and specifications or due to inefficient processes and bad management practices. Many construction companies however are unaware of the exact nature of these costs, their root causes or how to control them. This paper describes work carried out in the Netherlands to identify the different types of failure costs in construction and their root causes. The research described builds on previous findings by another research institution and expands it to include information collected from project cases and a survey of a number of project managers in the construction industry. The paper describes the analysis of the results from cases and the survey to identify the root causes of failure costs. Research shows, for example, that many failure costs are related to the client taking late decisions and making changes to the project requirements.

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