• Title/Summary/Keyword: ProcessInduced Deformation

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Effect of Induction Heat Bending Process on the Corrosion Properties of 316 Stainless Steel Pipes for Nuclear Power Plant (원자력발전소용 316 스테인리스강 배관의 부식특성에 미치는 유도가열벤딩공정의 영향)

  • Shin, Mincheol;Kim, Young Sik;Kim, Kyungsu;Chang, Hyunyoung;Park, Heungbae;Sung, Giho
    • Corrosion Science and Technology
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    • v.13 no.3
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    • pp.87-94
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    • 2014
  • Recently, the application of bending products has been increased since the industries such as automobile, aerospace, ships, and plants greatly need the usage of pipes. For facility fabrication, bending process is one of key technologies for pipings. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. Because of local heating and compressive strain, detrimental phases may be precipitated and microstructural change can be induced. This work focused on the effect of induction heat bending process on the properties of ASME SA312 TP316 stainless steel. Evaluation was done on the base metal and the bended areas before and after heat treatment. Microstructure analysis, intergranular corrosion test including Huey test, double loop electropotentiokinetic reactivation test, oxalic acid etch test, and anodic polarization test were performed. On the base of microstructural analysis, grain boundaries in bended extrados area were zagged by bending process, but there were no precipitates in grain and grain boundary and the intergranular corrosion rate was similar to that of base metal. However, pitting potentials of bended area were lower than that of the base metal and zagged boundaries was one of the pitting initiation sites. By re-annealing treatment, grain boundary was recovered and pitting potential was similar to that of the base metal.

Wave-Induced Response of Unsaturated and Multi-layered Seabed; A Semi-analytical Method (파랑으로 인한 불포화된 다층 해저지반의 거동;준해석적 방법)

  • ;Rahman, M. S.
    • Journal of the Korean Geotechnical Society
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    • v.15 no.6
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    • pp.45-55
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    • 1999
  • Wave-induced response, liquefaction and stability of unsaturated seabed are studied. The unsaturated seabed is modeled as a fluid-filled polo-elastic medium. The coupled process of fluid flow and the deformation of soil skeleton is formulated in the framework of Biot's theory. The resulting governing equations are solved using a semi-analytical method to evaluate the stresses and pore water pressure of unsaturated and multi-layered seabed. The semi-analytical method can be applied to calculate a pore pressure and the stresses of in anisotropic inhomogeneous seabed. The results indicate that the degree of saturation influences mostly on the magnitudes of a pore pressure and the stresses of unsaturated and multi-layed seabed. Based on the pore pressure and stresses in seabed, the analysis on the possibilities of liquefaction and shear failure was performed. The results show that the maximum depth of shear failure occurrence is deeper than the maximum liquefaction depth.

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A Case Study on Near-Cloud Turbulence around the Mesoscale Convective System in the Korean Peninsula (한반도에서 발생한 중규모 대류계의 구름 주변 난류 발생 메커니즘 사례 연구)

  • Sung-Il Yang;Ju Heon Lee;Jung-Hoon Kim
    • Atmosphere
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    • v.34 no.2
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    • pp.153-176
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    • 2024
  • At 0843 UTC 30 May 2021, a commercial aircraft encountered severe turbulence at z = 11.5 km associated with the rapid development of Mesoscale Convective System (MCS) in the Gyeonggi Bay of Korea. To investigate the generation mechanisms of Near-Cloud Turbulence (NCT) near the MCS, Weather Research and Forecasting model was used to reproduce key features at multiple-scales with four nested domains (the finest ∆x = 0.2 km) and 112 hybrid vertical layers. Simulated subgrid-scale turbulent kinetic energy (SGS TKE) was located in three different regions of the MCS. First, the simulated NCT with non-zero SGS TKE at z = 11.5 km at 0835 UTC was collocated with the reported NCT. Cloud-induced flow deformation and entrainment process on the downstream of the overshooting top triggered convective instability and subsequent SGS TKE. Second, at z = 16.5 km at 0820 UTC, the localized SGS TKE was found 4 km above the overshooting cloud top. It was attributed to breaking down of vertically propagating convectively-induced gravity wave at background critical level. Lastly, SGS TKE was simulated at z = 11.5 km at 0930 UTC during the dissipating stage of MCS. Upper-level anticyclonic outflow of MCS intensified the environmental westerlies, developing strong vertical wind shear on the northeastern quadrant of the dissipating MCS. Three different generation mechanisms suggest the avoidance guidance for the possible NCT events near the entire period of the MCS in the heavy air traffic area around Incheon International Airport in Korea.

Effect of Shear Deformation During Drawing on Inhomogeneous Microstructures and Textures in High Purity Copper Wires After Annealing (고순도 구리 선재의 어닐링 후 불균질 미세조직과 집합조직에 미치는 신선 시 전단 변형의 영향)

  • Park, Hyun;Kim, Sang-Hyeok;Kim, Se-Jong;Lee, Hyo-Jong
    • Korean Journal of Metals and Materials
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    • v.56 no.12
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    • pp.861-869
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    • 2018
  • To determine the origin of the inhomogeneous microstructure and texture observed in drawn and annealed high purity copper wires, two kinds of drawing process conditions and their influence was investigated. The regular condition, based on a symmetric die, and a condition designed intentionally to produce an inhomogeneous shear deformation using an asymmetric die were employed. The difference in intensity of <111>-<100> distributed texture between the two wires confirmed that the wire drawn under the asymmetric die condition experienced a higher amount of shear deformation. The extensive shear strain in the wire drawn under the asymmetric die condition gave rise to inhomogeneous primary and secondary recrystallization behavior. After annealing at $200^{\circ}C$, grains with <100> texture, which were larger than the surrounding recrystallized grains, were extensively present on one half circle of the wire drawn under the asymmetric die condition, while larger grains with <100> were sparsely observed around the middle region of the wire drawn under the regular condition. Interestingly, the area where the larger grains with <100> texture existed was identical to the area where the high shear strain occurred during drawing in both wires. During annealing at $400^{\circ}C$, grains with <112> texture started to grow abnormally at the center of both wires as a result of secondary recrystallization. After annealing at $900^{\circ}C$ grains with <112> due to secondary recrystallization occupied the entire region of the wire drawn under the regular condition. On the other hand, in the wire drawn under the asymmetric die condition and then annealed at $900^{\circ}C$, the <100> oriented grains as a result of the normal grain growth of the larger <100> grains which were observed after annealing at $200^{\circ}C$, coexisted with the abnormally grown <112> grains. These results indicate that dynamic recrystallization induced by the shear strain during drawing plays an important role in the inhomogeneity of the microstructure and texture of wires after annealing.

Effect of Annealing Temperature and Alloying Elements on the Mechanical Properties of Fe-Mn-C TWIP Steels (Fe-Mn-C계 TWIP강의 재질특성에 미치는 소둔온도와 첨가원소의 영향)

  • Jung, Jong-Ku;Kim, Nam-Kyu;Yeon, Yeo-Sun;Kim, Hyun-Ho;Lee, Oh-Yeon
    • Korean Journal of Materials Research
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    • v.20 no.7
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    • pp.385-391
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    • 2010
  • Twinning-induced plasticity (TWIP) steels have attracted great attention due to their excellent mechanical properties of high tensile strength (over 800MPa) and high ductility (over 50%), which result from the high strain hardening due to the mechanical twin formation during plastic deformation. The purpose of this study is to investigate the effect of annealing temperature and alloying elements on the mechanical properties of Fe-18Mn-0.6C TWIP steel. In 1.5%Al TWIP steel with 0.123%Ti content, the average recrystallized grain size was reduced to 2.5 ${\mu}m$ by cold rolling and annealing at $800^{\circ}C$ for 5 min, because of the pinning effect of the fine TiC carbides on grain coarsening. The tensile strength was decreased and the ductility was improved with the increase of the annealing temperature. However, a reversion of hardness and yield strength happened between $750^{\circ}C$ and $800^{\circ}C$ due to TiC and $M_3C$ type precipitation. 0.56% Ni added TWIP steel exhibited relatively lower yield strength, because Ni precipitates were not formed during the annealing process. When this specimen was annealed at $800^{\circ}C$ for 5min, the tensile strength and elongation were revealed at 1096MPa and 61.8%, respectively.

Case Study of Characteristic of Ground Deformation and Strut Axial Force Change in Long Span Deep Excavation(I) (장지간 깊은 굴착에서 지반변형 및 버팀보 축력변화 특성 사례연구(I))

  • Kim, Sung-Wook;Han, Byung-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.308-319
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    • 2009
  • In the case of relatively good ground and construction condition in the deep excavation for the construction of subway, railway, building etc., flexible earth retaining systems are often used in an economical point of view. It is generally known that the mechanism of behavior in the flexible earth retaining system is relatively more complicated than the rigid earth retaining system. Moreover in the case of long span strut supporting system the analysis of strut axial force change becomes more difficult when the differences of ground condition and excavation work progress on both sides of excavation section are added. When deeper excavation than the specification or installation delay of supporting system is done or change of ground condition is faced due to the construction conditions during construction process, lots of axial force can be induced in some struts and that can threaten the safety of construction. This paper introduces two examples of long span deep excavation where struts and rock bolts were used as a supporting system with flexible wall structure. And the sections of two examples are 50 meters apart in one construction site, they have almost similar design and construction conditions. The characteristics of ground deformation and strut axial force change were analysed, the similarity and difference between measurement results of tow examples were compared and investigated. The effort of this article aims to improve and develop the technique of design and construction in the coming projects having similar ground condition and supporting method.

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Case Study of the Characteristic of Ground Deformation and the Strut Axial Force Change in Long Span Deep Excavation (장지간 깊은 굴착에서 지반변형 및 버팀보 축력변화 특성 사례 연구)

  • Kim, Sung-Wook;Han, Byung-Won
    • Journal of the Korean Geotechnical Society
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    • v.26 no.7
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    • pp.171-186
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    • 2010
  • It is generally known that the mechanism of behavior in the flexible earth retaining system is relatively more complicated than in the rigid earth retaining system. Moreover in the case of long span strut supporting system the analysis of strut axial force change becomes more difficult when the differences of ground condition and excavation work progress on both sides of excavation section are added. When deeper excavation than the specification or installation delay of supporting system or change of ground condition happen during construction process, lots of axial force can be induced in some struts, which threaten the safety of construction. This paper introduces two examples of long span deep excavation where struts and rock bolts were used as a supporting system with flexible wall structure. The characteristics of ground deformation and strut axial force change, which were measured in the sections of two examples that are 50 meters apart in one construction site and have almost similar design and construction conditions were analysed, the similarity and difference between measurement results of two examples were compared and investigated. This article aims to improve and develop the technique of design and construction in future projects having similar ground condition and supporting method.

Finite Element Analysis for Prediction of Residual Stresses Induced by Shot Peening (쇼트피닝 잔류응력 예측을 위한 유한요소해석)

  • Kim, Cheol;Yang, Won-Ho;Sung, Ki-Deug;Ko, Myung-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.198-204
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    • 2001
  • The shot peening is largely used for a surface treatment of metallic components where small spherical pellets called shots are blasted onto the surface with velocities up to 100 m/s. This treatment leads to improvement of fatigue behavior due to the developed compressive residual stresses, and so it has gained widespread acceptance I the automobile and aerospace industries. The residual stress profile on surface layer depends on the parameters of shot peening, which are, shot velocity, shot diameter, coverage, impact angle, material properties etc. and the method to confirm this profile is the measurement by X-ray diffractometer only. Despite the importance to automobile ad aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, the simulation technique is applied to predict the magnitude ad distribution of the residual stress and plastic deformation caused by shot peening with the help of the finite element analysis.

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A Study on the Deformation Induced Microstructure $L1_2$-ordered $Ni_3Al$ Containing Fine Precipitates (미세석출상을 포함하는 $L1_2$형 규칙 $Ni_3Al$의 변형조직에 관한 연구)

  • Han, Chang-Suk;Lee, Joon
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.5
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    • pp.251-258
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    • 2008
  • A transmission electron microscope investigation has been performed on the morphology of dislocations in deformed ${\gamma}^{\prime}-Ni_3(Al,Ti)$ alloys containing fine dispersion of disordered ${\gamma}$ particles. Superlattice dislocations dissociate into fourfold Shockley partial dislocations in a uniform supersaturated solid solution of the ${\gamma}^{\prime}$ phase. Dislocations are attracted into the disordered ${\gamma}$ phase and dissociate further in the particles. At any stage of aging, dislocations cut through the particles and the Orowan bypassing process does not occur even in the over-aged stage of this alloy system. The work necessary to pull the dislocation away from the disordered particles into the ordered matrix should mainly contribute to increase the strength of the ${\gamma}^{\prime}$ phase containing fine dispersion of the disordered ${\gamma}$ phase.

Fabrication of FeCuNi alloy by mechanical alloying followed by consolidation using high-pressure torsion

  • Asghari-Rad, Peyman;Kim, Yongju;Nguyen, Nhung Thi-Cam;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.27 no.1
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    • pp.1-7
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    • 2020
  • In this research, a new medium-entropy alloy with an equiatomic composition of FeCuNi was designed using a phase diagram (CALPHAD) technique. The FeCuNi MEA was produced from pure iron, copper, and nickel powders through mechanical alloying. The alloy powders were consolidated via a high-pressure torsion process to obtain a rigid bulk specimen. Subsequently, annealing treatment at different conditions was conducted on the four turn HPT-processed specimen. The microstructural analysis indicates that an ultrafine-grained microstructure is achieved after post-HPT annealing, and microstructural evolutions at various stages of processing were consistent with the thermodynamic calculations. The results indicate that the post-HPT-annealed microstructure consists of a dual-phase structure with two FCC phases: one rich in Cu and the other rich in Fe and Ni. The kernel average misorientation value decreases with the increase in the annealing time and temperature, indicating the recovery of HPT-induced dislocations.