• 제목/요약/키워드: Process variation

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장치산업에서 공정개선을 위한 공정변동 탐지에 관한 연구 (A study on detecting process variation for process improvement in the process industry)

  • 최형주
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제13권4호
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    • pp.273-285
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    • 2013
  • Because process variations have direct influence on yield rate in process industry, it is very important to understand process variations that occur accidentally. In process industry, quality variation due to the activities of process improvement and maintenance and chance effect such as change of work environment and difference in staffs' craftsmanship are mixed with each other, therefore it is difficult to actually detect minute process variations. In this study, objective and rational methods of detection that can detect minute process variations in process industry were designed referring to various methodologies of process management, and they were verified through similar examples.

Flow Direction Characteristics in the Vicinity of the Spark Plug in an S. I. Engine

  • Han, Sung-Bin;Chang, Yong-Hoon;Chung, Yon-Jong
    • Journal of Mechanical Science and Technology
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    • 제14권8호
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    • pp.891-899
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    • 2000
  • The flame speed may be decomposed into the burning speed and the flame transport speed. The flame transport speed is affected considerably by the flow direction, variation rate of flow direction, and flow speed in the combustion chamber. Especially, the flow direction and the variation rate of flow direction at the spark plug location during the ignition period have an important effect on the ignition process and the early flame propagation process. We measured the flow direction component and the variation rate of flow direction with a hot wire probe at the spark plug location. It was shown that the representative flow direction of ignition period is the right-vertical direction of crank shaft and it was used to investigate the variation rate of flow direction.

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하중 가변형 전동 프레스를 이용한 차량용 클러치 디스크 쿠션 변위량 측정 장치 개발 (Development of Vehicle Clutch Discs Cushion Variation Measurement Device Using a Variable Load Electric Press)

  • 박승규;최해운
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.64-69
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    • 2016
  • Vehicle clutch measurement for disc cushion variation was developed for the production of high quality Dual clutch transmissions. The developed device is composed of load cells for load measurement and LVDT for measuring the distance variation measurement in cushion variation. The servo motor-driven electric press for flexible loads that was developed was controlled by a PC-based HMI system, LabVIEW, and the device was able to continuously record real time measurement data with the accuracies of ${\pm}0.1\;kgf$ load and ${\pm}5{\mu}m$ cushion amount, which is far above the requirements of commercial vehicle standards.

시스템 사고를 통한 생태계서비스의 trade-off 관계 고찰 (An Analysis of Ecosystem Service's trade-off through Systems Thinking)

  • 함은경;김민;전진형
    • 한국시스템다이내믹스연구
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    • 제16권2호
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    • pp.75-100
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    • 2015
  • The purpose of this study is to analyze causation of Ecosystem service's trade-off(ES trade-off) and to establish baseline data for wise spatial planning and management. In order to understand why and how ES trade-off occurs, systems thinking and causal loops were employed. The causal loop of ecosystem service creation cycle includes profits quantification process, decision making process, spatial planning and management process, and ecosystem services creation process. The profits quantification process has a limitation that all ecosystem service categories were not included in profits quantification, because quantification method for cultural services is insufficient. These problems led to unequal discussion opportunity in decision making process. ES trade-off occurs through transition of ecosystem function in spatial scale and temporal scale. In spatial scale, land-use variation and resource-use variation contribute to change an ecosystem function for different ES category by spatial planning and management. In temporal scale, a change of an ecosystem function for different ES category is influenced by ecological succession, seasonal change and land cover variation, which are parameter from environmental features. This study presented that spatial planning and management should ecosystem service assessment in order to enhance balanced ecosystem services.

온도 및 공정 보상 전류 미러를 이용한 정밀한 전류 레퍼런스 (An Accurate Current Reference using Temperature and Process Compensation Current Mirror)

  • 양병도
    • 대한전자공학회논문지SD
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    • 제46권8호
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    • pp.79-85
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    • 2009
  • 본 논문에서는 온도 및 공정 보상 전류 미러(temperature and process compensation current mirror: TPC-CM)를 이용한 정밀 전류 레퍼런스를 제안하였다. 온도 변화에 영향을 받지 않는 기준 전류는 절대 온도에 비례하여 증가하는 PTAT (proportional to absolute temperature) 전류와 온도에 반비례하여 감소하는 CTAT(complementary to absolute temperature) 전류의 합으로 생성된다. 그러나 온도 계수(temperature coefficient)와 기준 전류의 크기는 공정 변화에 크게 영향을 받는다. 이런 공정 변화를 보정하기 위하여, 제안된 TPC-CM에서는 온도 계수와 기준 전류의 크기를 조절하는 두 개의 이진 가중치 전류 미러(binary weighted current mirror)를 이용하였다. 제작된 각 칩마다 PTAT 전류와 CTAT 전류를 측정한 후, 기준 전류의 크기가 온도에 상관없이 일정하도록, TPC-CM의 스위치 코드를 결정하고 그 값을 비휘발성 메모리에 저장한다. 시뮬레이션에서 TPC-CM는 공정변화 영향을 19.7%에 서 0.52%로 줄였다. 제안된 전류 레퍼런스는 3.3V 0.35um CMOS 공정을 이용하여 제작되었으며, 측정된 칩의 기준 전류 변화율은 $20^{\circ}$C${\sim}$100$^{\circ}$C에서 0.42%였다.

듀얼블레이드 로봇 클러스터툴의 생산성 분석 (Throughput Analysis for Dual Blade Robot Cluster Tool)

  • 유선중
    • 제어로봇시스템학회논문지
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    • 제15권12호
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    • pp.1240-1245
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    • 2009
  • The throughput characteristics of the cluster tool with dual blade robot are analyzed. Using equipment's cycle time chart of the equipment, simple analytic form of the throughput is derived. Then, several important throughput characteristics are analyzed by the throughput formula. First, utilization of the process chamber and the robot are maximized by assigning the equipment to the process whose processing time is near the critical process time. Second, rule for selecting optimal number of process chambers is suggested. It is desirable to select a single process chamber plus a single robot structure for relatively short time process and multi process chambers plus a single robot, namely cluster tool for relatively long time process. Third, throughput variation between equipments due to the wafer transfer time variation is analyzed, especially for the process whose processing time is less than critical process time. And the throughput and the wafer transfer time of the equipments in our fabrication line are measured and compared to the analysis.

손실함수를 이용한 다변량 공정능력지수에 관한 연구 (A Study on Multivriate Process Capability Index using Quality Loss Function)

  • 문혜진;정영배
    • 산업경영시스템학회지
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    • 제25권2호
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    • pp.1-10
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    • 2002
  • Process capability indices are widely used in industries and quality assurance system. In past years, process capability analysis have been used to characterize process performance on the basis of univariate quality characteristics. However, in actual manufacturing industrial, statistical process control (SPC) often entails characterizing or assessing processes or products based on more than one engineering specification or quality characteristic. Therefore, the analysis have to be required a multivariate statistical technique. This paper introduces to multivariate capability indices and then selects a multivariate process capability index incorporated both the process variation and the process deviation from target among these indices under the multivariate normal distribution. We propose a new multivariate capability index $MC_{pm}^+$ using quality loss function instead of the process variation and this index is compared with the proposed indices when quality characteristics are independent and dependent of each other.

사출압축성형 공정에 대한 유한요소 해석 (Finite Element Analysis of Injection/Compression Molding Process)

  • 이호상
    • 소성∙가공
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    • 제13권2호
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    • pp.180-187
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    • 2004
  • A computer code was developed to simulate the filling stage of the injection/compression molding process by a finite element method. The constitutive equation used here was the compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Simulations of a disk part under different process conditions including the variation of compression stroke and compression speed were carried out to understand their effects on birefringence variation. The simulated results were also compared with those by conventional injection molding.

Buckling of axial compressed cylindrical shells with stepwise variable thickness

  • Fan, H.G.;Chen, Z.P.;Feng, W.Z.;Zhou, F.;Shen, X.L.;Cao, G.W.
    • Structural Engineering and Mechanics
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    • 제54권1호
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    • pp.87-103
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    • 2015
  • This paper focuses on an analytical research on the critical buckling load of cylindrical shells with stepwise variable wall thickness under axial compression. An arctan function is established to describe the thickness variation along the axial direction of this kind of cylindrical shells accurately. By using the methods of separation of variables, small parameter perturbation and Fourier series expansion, analytical formulas of the critical buckling load of cylindrical shells with arbitrary axisymmetric thickness variation under axial compression are derived. The analysis is based on the thin shell theory. Analytic results show that the critical buckling load of the uniform shell with constant thickness obtained from this paper is identical with the classical solution. Two important cases of thickness variation pattern are also investigated with these analytical formulas and the results coincide well with those obtained from other authors. The cylindrical shells with stepwise variable wall thickness, which are widely used in actual engineering, are studied by this method and the analytical formulas of critical buckling load under axial compression are obtained. Furthermore, an example is presented to illustrate the effects of each strake's length and thickness on the critical buckling load.

저온에서 생물활성탄의 기질제거특성 (Substrate Removal Characteristics for Low Temperature by Biological Activated Carbon)

  • 류성호;박중현
    • 상하수도학회지
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    • 제11권2호
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    • pp.76-93
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    • 1997
  • Activated carbon is widely used for the treatment of water, wastewater and other liquid wastes. Biological activated carbon (BAC) process is water and wastewater treatment process developed in the 1970's. In addition to activated carbon adsorption, biodegradation organic pollutants occurs in the BAC bed where a large amount of aerobic biomass grows. This results in a long operation time of the carbon before having to be regenerated and thus a low treatment cost. Although the BAC process has been widely used, its mechanisms have not been well understood, especially the relationship between biodegradation and carbon adsorption, whether these two reactions can promote each other or whether they just simultaneously exist in the BAC bed. Also, the phenomenon of bioregeneration has been confused that previously occupied adsorption sites appear to be made available through the actions of microorganisms. And that, because biological process is influenced by low temperature, the mechanism of the BAC process is also effected by temperature variation in our country of winter temperature near the freezing point. Therefore, the objective of this study examines closely the mechanism of the BAC process by temperature variation using phenol as substrate. From this study, biological activated carbon is good substrate removal better than non adsorbing materials (charcoal, sand) as temperature variation, especially low temperature(near $5^{\circ}C$).

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