• Title/Summary/Keyword: Process Variable Optimization

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A Tailless UAV Multidisciplinary Design Optimization Using Global Variable Fidelity Modeling

  • Tyan, Maxim;Nguyen, Nhu Van;Lee, Jae-Woo
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.4
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    • pp.662-674
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    • 2017
  • This paper describes the multidisciplinary design optimization (MDO) process of a tailless unmanned combat aerial vehicle (UCAV) using global variable fidelity aerodynamic analysis. The developed tailless UAV design framework combines multiple disciplines that are based on low-fidelity and empirical analysis methods. An automated high-fidelity aerodynamic analysis is efficiently integrated into the MDO framework. Global variable fidelity modeling algorithm manages the use of the high-fidelity analysis to enhance the overall accuracy of the MDO by providing the initial sampling of the design space with iterative refinement of the approximation model in the neighborhood of the optimum solution. A design formulation was established considering a specific aerodynamic, stability and control design features of a tailless aircraft configuration with a UCAV specific mission profile. Design optimization problems with low-fidelity and variable fidelity analyses were successfully solved. The objective function improvement is 14.5% and 15.9% with low and variable fidelity optimization respectively. Results also indicate that low-fidelity analysis overestimates the value of lift-to-drag ratio by 3-5%, while the variable fidelity results are equal to the high-fidelity analysis results by algorithm definition.

Optimization Shape of Variable-Capacitance Micromotor Using Seeker Optimization Algorithm

  • Ketabi, Abbas;Navardi, Mohammad Javad
    • Journal of Electrical Engineering and Technology
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    • v.7 no.2
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    • pp.212-220
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    • 2012
  • In the current paper, the optimization shape of a polysilicon variable-capacitance micromotor (VCM) was determined using the seeker optimization algorithm (SOA). The optimum goal of the algorithm was to find the maximum torque value and minimum ripple torque by varying the geometrical parameters. The optimization process was performed using a combination of SOA and the finite-element method (FEM). The fitness value was calculated via FEM analysis using COMSOL3.4, and SOA was realized by MATLAB7.4. The proposed method was applied to a VCM with eight and six poles at the stator and rotor, respectively. For comparison, this optimization was also performed using the genetic algorithm. The results show that the optimized micromotor using SOA had a higher torque value and lower torque ripple, indicating the validity of this methodology for VCM design.

An Interactive Approach to Multiple Response Optimization (다중반응최적화를 위한 상호교호적 접근법)

  • Lee, Pyoungsoo;Park, K. Sam
    • Journal of the Korean Operations Research and Management Science Society
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    • v.40 no.3
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    • pp.49-61
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    • 2015
  • We study the problem of multiple response optimization (MRO) and focus on the selection of input levels which will produce desirable output quality. We propose an interactive multiple objective optimization approach to the input design. The earlier interactive methods utilized for MRO communicate with the decision maker only using the response variable values, in order to improve the current response values, thereby resulting in the corresponding design solution automatically. In their interaction steps of preference articulation, no account is taken of any active changes in design variable values. On the contrary, our approach permits the decision maker to change the design variable values in its interaction stage, which makes possible the consideration of the preference or economics of the design variable side. Using some typical value functions, we also demonstrate that our method converges reasonably well to the known optimal solutions.

Optimization of the Heat Input Condition on Arc Welding (아아크 용접시 입열 조건의 최적화에 관한 연구)

  • 박일철;박경진;엄기원
    • Journal of Welding and Joining
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    • v.10 no.2
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    • pp.32-42
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    • 1992
  • A method of optimization of process parameters in Arc Welding has been discussed in this paper. The method of investigation is based on the numerical calculation of weld bead by a finite element method and non-linear optimization technique is applied to estimated the optimization process parameters from the numerical calculation. The common package program(ANSYS 4.4A) was used to obtain the process parameters for a thin plate arc welding (TIG, CO$_{2}$). The results on some test are satisfactory and the used method of this paper is a useful guide to the optimum welding condition.

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Shape Optimal Design of Variable Sandwich Structure (가변 샌드위치 구조물의 형상최적설계)

  • 박철민;박경진;이완익
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2162-2171
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    • 1993
  • Geneal Structure optimization is utilized to minimize the weight of structures while satisfying constraints imposed on stress, displacements and natural frequencies, etc. Sandwich structures consist of inside core and outside face sheets. The selected sandwich structures are isotropic sandwich beams and isotropic sandwich plate. The face sheets are treated as membrane and assumed to carry only tensions, while the core is assumed to carry only transverse shear. The characteristic of the varying area are considered by adding the projected component of the tension to the transverse shear. The bending theory and energy method are adopted for analyzing sandwich beams and plates, respectively. In the optimization process, the cost function is the weight of a structure, and a deflection and stress constraints are considered. Design variable are thickness and tapering coefficients which determine the shape of a structure. An existing optimization code is used for solving the formulated problems.

MULTI-STAGE AERODYNAMIC DESIGN OF AIRCRAFT GEOMETRIES BY KRIGING-BASED MODELS AND ADJOINT VARIABLE APPROACH (Kriging 기반 모델과 매개변수(Adjoint Variable)법을 이용한 항공기형상의 2단계 공력최적설계)

  • Yim, J.W.;Lee, B.J.;Kim, C.
    • 한국전산유체공학회:학술대회논문집
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    • 2009.04a
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    • pp.57-65
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    • 2009
  • An efficient and high-fidelity design approach for wing-body shape optimization is presented. Depending on the size of design space and the number of design of variable, aerodynamic shape optimization process is carried out via different optimization strategies at each design stage. In the first stage, global optimization techniques are applied to planform design with a few geometric design variables. In the second stage, local optimization techniques are used for wing surface design with a lot of design variables to maintain a sufficient design space with a high DOF (Degree of Freedom) geometric change. For global optimization, Kriging method in conjunction with Genetic Algorithm (GA) is used. Asearching algorithm of EI (Expected Improvement) points is introduced to enhance the quality of global optimization for the wing-planform design. For local optimization, a discrete adjoint method is adopted. By the successive combination of global and local optimization techniques, drag minimization is performed for a multi-body aircraft configuration while maintaining the baseline lift and the wing weight at the same time. Through the design process, performances of the test models are remarkably improved in comparison with the single stage design approach. The performance of the proposed design framework including wing planform design variables can be efficiently evaluated by the drag decomposition method, which can examine the improvement of various drag components, such as induced drag, wave drag, viscous drag and profile drag.

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Methodology for Variable Optimization in Injection Molding Process (사출 성형 공정에서의 변수 최적화 방법론)

  • Jung, Young Jin;Kang, Tae Ho;Park, Jeong In;Cho, Joong Yeon;Hong, Ji Soo;Kang, Sung Woo
    • Journal of Korean Society for Quality Management
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    • v.52 no.1
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    • pp.43-56
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    • 2024
  • Purpose: The injection molding process, crucial for plastic shaping, encounters difficulties in sustaining product quality when replacing injection machines. Variations in machine types and outputs between different production lines or factories increase the risk of quality deterioration. In response, the study aims to develop a system that optimally adjusts conditions during the replacement of injection machines linked to molds. Methods: Utilizing a dataset of 12 injection process variables and 52 corresponding sensor variables, a predictive model is crafted using Decision Tree, Random Forest, and XGBoost. Model evaluation is conducted using an 80% training data and a 20% test data split. The dependent variable, classified into five characteristics based on temperature and pressure, guides the prediction model. Bayesian optimization, integrated into the selected model, determines optimal values for process variables during the replacement of injection machines. The iterative convergence of sensor prediction values to the optimum range is visually confirmed, aligning them with the target range. Experimental results validate the proposed approach. Results: Post-experiment analysis indicates the superiority of the XGBoost model across all five characteristics, achieving a combined high performance of 0.81 and a Mean Absolute Error (MAE) of 0.77. The study introduces a method for optimizing initial conditions in the injection process during machine replacement, utilizing Bayesian optimization. This streamlined approach reduces both time and costs, thereby enhancing process efficiency. Conclusion: This research contributes practical insights to the optimization literature, offering valuable guidance for industries seeking streamlined and cost-effective methods for machine replacement in injection molding.

Feasibility Study of Hierarchical Kriging Model in the Design Optimization Process (계층적 크리깅 모델을 이용한 설계 최적화 기법의 유용성 검증)

  • Ha, Honggeun;Oh, Sejong;Yee, Kwanjung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.2
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    • pp.108-118
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    • 2014
  • On the optimization design problem using surrogate model, it requires considerable number of sampling points to construct a surrogate model which retains the accuracy. As an alternative to reduce construction cost of the surrogate model, Variable-Fidelity Modeling(VFM) technique, where correct high fidelity model based on the low fidelity surrogate model is introduced. In this study, hierarchical kriging model for variable-fidelity surrogate modeling is used and an optimization framework with multi-objective genetic algorithm(MOGA) is presented. To prove the feasibility of this framework, airfoil design optimization process is performed for the transonic region. The parameters of PARSEC are used to design variables and the optimization process is performed in case of varying number of grid and varying fidelity. The results showed that pareto front of all variable-fidelity models are similar with its single-level of fidelity model and calculation time is considerably reduced. Based on computational results, it is shown that VFM is a more efficient way and has an accuracy as high as that single-level of fidelity model optimization.

Process optimization using a rule induction method based on latent variables (잠재변수에 대한 규칙추론을 통한 공정 최적화)

  • Jeong, Il-Gyo;Lee, Sang-Ho;Jeon, Chi-Hyeok
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.633-636
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    • 2006
  • In order to determine new settings of key process variables optimally, a new rule induction method through a historical data is proposed without using an explicit functional model between process and quality variables. First, a partial least square is used to reduce the dimensionality of the process variables. Then new process settings that yield the best quality variable are identified by sequentially partitioning the reduced latent variable space using a patient rule induction method. The proposed method is illustrated with a case study obtained from steel-making processes. We also show, through simulation, that the proposed method gives more stable results than estimating an explicit function even when the form of the function is known in advance.

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Optimization of Design Variable for Injection Molding Using a Modified Golden Section Search Method (수정된 황금분할 탐색법을 이용한 사출성형 설계인자의 최적화)

  • Park, Jong-Cheon;Kim, Kyung-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.63-69
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    • 2017
  • The golden section search method is widely used to optimize a single design variable in many fields due to its superior advantages of search. In this paper, a new direct search method is proposed by modifying the search structure of the golden section search method; thus, it can be adapted in the optimization of a single design variable for the injection molding process. This proposed method is applied to determine an optimal gate position for the injection molding of a bezel of an automated teller machine for minimizing the injection pressure. Thus, an optimal gate position where the injection pressure is decreased by 4.5 MPa to that of the initial position was obtained with a small number of simulations. It is anticipated that the current proposed search method can be utilized as a practical tool for optimizing single variables for injection molding design.