• Journal of the Korean Society for Precision Engineering
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• v.11 no.2
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• pp.104-109
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• 1994

This research describes some developments of computer-aided process planning and die design for hot forging products of H-shaped plane strain produced by the press. The system is composed of three main modules(process planning module, die design module and simulation module) which are used independently or in all. Systm capabilities include as follows: 1. In die design module, using the results of process planning module, the shape and size of bolcker and finish die in each operation are determined and the ouput id generated in graphic form for manufacturing drawing. 3. In simulation module, the flow pattern of workpiece and the load/stroke curve are approximately predicted. Design rules for process planning and die design are extracted from plasticity theories, handbooks, relevant references and empirical know-how of field experts in hot forging companies. The developed system provides poweful capabilities for process planning and die design of hot forging products.

• International Journal of Naval Architecture and Ocean Engineering
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• v.10 no.6
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• pp.741-761
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• 2018

A shipyard is an Engineer To Order (ETO) company that designs and manufactures new products when orders are placed. Various tasks are concurrently performed, thereby making process management considerably important. It is particularly important to plan and control production activities because production constitutes the largest part of the overall process. Therefore, this study focuses on the development of a production planning system based on an Advanced Planning System (APS). An APS is an integrated planning system that targets supply chain processes in accordance with the principles of hierarchical planning. In this study, a Supply Chain Planning Matrix (SCP-Matrix), which is used as a guideline for APS development, is designed through analysis of shipyard cases. Then, we define the process in detail, starting from long-term production plan as the initial application, and design and implement a long-term production planning system using a component-based development.

• 한국태양에너지학회:학술대회논문집
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• 2012.03a
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• pp.502-505
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• 2012

This study suggested 'Environmental Friendly City Model' and 'Energy Planning Process' according to the increasing necessity of 'Energy Saving Green City and 3 technologies like (1)Urban Spatial Modeling, (2)Urban Energy Consumption, (3)Urban Energy Supply Planning technologies were suggested which are able to support sustainable urban energy planning'. The results are as follows. (1)E-GIS modeling system was suggested as a 'Planning Supporting System'. (2)Urban Energy Consumption Algorithm was systemized with planning information of E-GIS DB. (3)Urban Energy System Location was deduced by integrating E-GIS DB and ANN algorithm.

• 한국방재학회:학술대회논문집
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• 2008.02a
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• pp.609-612
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• 2008

Since most of the industries have adopted automation system, the industrial disaster has been declined sharply. Also automation system has offered many benefits such as productivity and assured quality. However, the construction industry is still relying on man power and because of this there are many victims occurring due to the industrial disaster. Construction industry has to overcome uncertainty of incidents and changing natural surroundings to actualize automation. Therefore, the efficient working plan and intelligent decision making process are needed to run more developed techniques and automations. Specially to decline the rate of industrial accidents occurred in basic construction in earth work, the automation via excavator is necessary and also the development of planning process system is too. This research is to establish Task Planning System to prevent disaster which is used for planning automated earth work.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.3
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• pp.105-111
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• 2003

This paper presents an approach to automate process planning of press dies for manufacturing of car bodies. Considering that the press-dies used at the same press operations regardless of the panels they produce or the car models of which they produce panels have similar shapes except for the forming part of the dies, general approaches to recognize manufacturing features from CAD models are not necessary. Therefore, a hybrid approach is proposed combining feature-based design and feature-extraction approaches. The proposed method recognizes features by parsing the parameters extracted from CAD models and finds proper operations by querying the database by the recognized features. An internet-based process planning system is developed to demonstrate the proposed approach and to suggest a new paradigm of process planning system that utilizes an internet access to the CAD system.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.4
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• pp.29-38
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• 2003

This paper deals with an automated computer-aided process planning and die design system with which designer can determine operation sequences even after only a little experience in process planning and die design of multi former-bolt products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge base consisting of design rules is built. Knowledge fur the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for AutoCAD with a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi former, and the availability of standard parts. It can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution and the level of the required forming loads by controlling the forming ratios. The system uses 2D geometry recognition and is integrated with the technology of process planning, die design, and CAE analysis. The standardization of die parts for multi former-bolt products requiring a cold forging process is described. The system developed makes it possible to design and manufacture multi former-bolt products more efficiently.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.21 no.46
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• pp.181-196
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• 1998

The aim of this research is the development of a CAPP system which can use the old experience of process planning to generate a process plan for a new part and learn from its own experience using the concept of stratified case-based reasoning(CBR). A process plan is determined through the hierarchical process planning procedure that is based on the hierarchical feature structure of a part. Each part and case have their own multiple abstractions that are determined by the feature structure of the part. Retrieving the case in stratified case-based process planning is accomplished by retrieving the abstraction that is most similar to the input part abstraction in each abstraction level of the case-base. A new process plan is made by the adaptation that translates the old case's process plan into the process plan of a new part. Operations, machines and tools, setups and operation sequence in each setup are determined in the adaptation of abstraction using some algorithms and the reasoning based on knowledge-base. By saving a new part and its process plan as a case, the system can use this new case in the future to generate a process plan of a similar part. That is, the system can learn its own experience of process planning. A new case is stored by adding the new abstractions that are required to save as the new abstraction to the existing abstractions in the case-base.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.612-615
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• 2002

The objective of this study is to develop an integrated process planning system which can flexibly cope with the status changes in a shop floor by utilizing the concept of Non-Linear and Closed-Loop Process Planning(NCPP). In this paper, Genetic Algorithm(GA) is employed in order to quickly generate feasible setup sequences for minimizing the makespan and tardiness under an NCPP. The genetic algorithm developed in this study for getting the machine load utilizes differentiated mutation rate and method in order to increase the chance to avoid a local optimum and to reach a global optimum. Also, it adopts a double gene structure for the sake of convenient modeling of the shop floor. The last step in this system is a simulation process which selects a proper process plan among alternative process plans.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.214-218
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• 1995

Much labor, an exceedingly long lead time, and the skills of experienced engineers are required for press tool design. To reduce such problems, several CAD systems for blanking or piercing have been developed. This paper describes a computer-aided design for blanking or piercing of irregularly shaped sheet metal products. An approach to the system is based on knowledge base rules. The process planning & die design system is designed by considering several factors, such as complexity of blank geometry, punch profile, and availability of press equipment and standard parts. Therefore, after checking a production feasibility for irregular shaped sheet metal products, this system which is implemented strip layout module can carry out a process planning and generate the strip layout in graphic forms. Also this system implemented die layout module can carry out a die design for each process which is obtained form the result of an automated process planning and generate parts and assembly drawing of a die set.

• Journal of Intelligence and Information Systems
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• v.6 no.2
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• pp.29-40
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• 2000

Process planning (selection and ordering of processes) and material selection for product manufacturing are two key things determined before taking full-scale manufacturing. Knowledge on product design. material characteristics, processes, time and cost all-together are mutually related and should be considered concurrently. Due to the complexity of problem, human experts have got only one of the feasilbe solutions with their field knowledge and experiences. We propose a hierarchical expert system framework of knowledge representation and reasoning in order to overcome the complexity. Manufacturing processes have inherently hierarchical relationships, from top level processes to bottom level operation processes. Process plan of one level is posted in process blackboard and used for lower level process planning. Process information on blackboard is also used to adjust the process plan in order to resolve the dead-end or inconsistency situation during reasoning. Decision variables for process, material, tool, time and cost are represented as object frames, and their relationships are represented as constraints and rules. Constraints are for relationship among variables such as compatibility, numerical inequality etc. Rules are for causal relationships among variables to reflect human expert\`s knowledge such as process precedence. CRSP(Constraint and Rule Satisfaction Problem) approach is adopted in order to obtain solution to satisfy both constraints and rules. The trade-off procedure gives user chances to see the impact of change of important variables such as material, cost, time and helps to determine the preferred solution. We developed the prototype system using visual C++ MFC, UNIK, and UNlK-CRSP on PC.