• Title/Summary/Keyword: Preventive maintenance (PM)

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컨테이너 터미널 장비의 RAM 향상을 위한 관리 시스템 (Management System for Improving RAM of Equipment in Container Terminals)

  • 윤원영;김귀래;하영주;손범신;김혜정
    • 산업공학
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    • 제19권3호
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    • pp.245-254
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    • 2006
  • Equipments in container terminal have a lot of parts, and an equipment breakdown affects the productivity of terminal. In this paper, we develop a maintenance management system for improving reliability, availability and maintainability of equipments in container terminals. The developed system consists of five modules : equipment structure module, equipment operation management module, maintenance control module, spare part control module and data analysis module. The system supports reliability engineers to manage and improve RAM of equipments in container terminals. For example, FMEA, failure state analysis and life distribution parameters estimation are easily or automatically done by the system. This system also provides optimal preventive maintenance intervals by simulation and optimal yearly PM schedules for equipments in container terminal are recommended.

원자력발전소 정지형 여자기의 예방정비기준(PMT) 개발 (Development of the Preventive Maintenance Template for Static Exciter in the Nuclear Power Plant)

  • 진수환;박진엽;홍영희
    • 에너지공학
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    • 제20권2호
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    • pp.154-162
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    • 2011
  • 예방정비기준은 기기의 높은 신뢰성을 유지하기 위해 정비방법을 문서화한 것으로 기기별 최적화된 예방정비 항목과 주기를 명시하고 기기의 성능저하 메커니즘을 설명하는 지침서이다. 기존의 기기 또는 설비에 대한 정비전략은 상태감시 정비보다는 일정한 주기가 되면 정비를 수행하는 주기정비가 주된 전략이었다. 본 논문은 원전 정지형 여자기에 대하여 기존의 주기정비 형태가 아닌 상태기반 정비 기법을 강화하고 정비 프로그램을 표준화하여 최적화된 정비전략을 구축하기 위한 예방정비 기준을 개발한 내용으로 기기 신뢰성, 발전소 이용률을 향상시킬 수 있는 기반이 될 것으로 판단된다.

철도차량 유지보수정보를 이용한 수명주기비용 계산 연구 (A Study on the Life Cycle Cost Calculation of the Railroad Vehicle Based on the Maintenance Information)

  • 김재훈;전현규;박준서;정현용
    • 한국철도학회논문집
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    • 제12권1호
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    • pp.88-94
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    • 2009
  • 철도시스템의 경우에는 구성 시스템이 복잡할 뿐만 아니라 25년 이상 오랜 시간 사용으로 인해 유지보수 활동이 많으며 이에 소요되는 비용 또한 많다. 따라서 철도시스템의 LCC 계산에 있어 얼마나 정확하게 유지보수 비용을 계산하느냐가 관건이라 해도 과언이 아니다. 따라서 본 연구에서는 철도시스템 LCC 모델링 개발의 일환으로 철도차량의 정확한 유지보수 비용을 계산하기 위하여, 규격과 가이드 등 관련 자료의 분석을 통하여 철도차량에 적합한 예방정비와 보수정비에 관련된 유지보수정보 템플릿의 개발 연구를 수행하였으며, 이렇게 제안된 유지보수정보 DB 템플릿에 대한 검증을 위하여, 철도시스템 부품에 대한 전주기 유지보수비용을 계산하였다.

전산유체역학을 이용한 반도체 제조공정의 PM 전용 후드 설계 연구 (Design of local exhaust ventilation for preventive maintenance in semiconductor fabrication industry using CFD)

  • 홍좌령;구재한;박창섭;최광민
    • 한국산업보건학회지
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    • 제29권2호
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    • pp.208-216
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    • 2019
  • Objective: The aim of this study is to control residual chemicals or by-products generated in chambers during preventive maintenance (PM) in the semiconductor manufacturing industry. We designed local exhaust ventilation using computational fluid dynamics (CFD). Methods: The air flow characteristics and capture efficiency between rectangular and slot hoods were compared numerically. The software Fluent 18.1 was used to estimate uniform velocity distribution and capture efficiency for contaminants. A metal from group 15 in the periodic table was released at the bottom of the chamber to simulate emissions. Results: The slot hood had a higher capture efficiency than a rectangular hood under the same conditions because the slot hood provided uniform air flow and higher face velocity. Also, there was no rotating swirl in the plenum for slot, that is why slot had better efficiency than rectangular even though they had similar face velocity. With less than 10 slots, the capture efficiencies for contaminants were nearly 95%. The optimum conditions for a hood to achieve high efficiency was 8 to 10 slots and a face velocity over 1 m/s. Conclusions: Well-designed ventilation systems must consider both efficiency and convenience. For this study, a slot hood that had high capture efficiency and no work disturbance was designed. This will contribute to protection of the worker's health in a PM area and other areas as well. Also, this study confirms the possibility of the application CFD in the semiconductor fabrication industry.

Java-based LonTaIk/IP Network for Predictive Maintenance (PM)

  • Park, Gi-Heung
    • 한국산업안전학회:학술대회논문집
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    • 한국안전학회 2001년도 공동학술대회
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    • pp.31-35
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    • 2001
  • Recent trends require that access to the device/equipment information be provided from several locations or anywhere in the enterprise. One example is virtual machine/manufacturing system (VMS) where predictive maintenance is performed both on factory floor and in remote site through internet [1]. Internet access is increasingly available and affordable, and along with the "internet" is the backbone of modern enterprise data networks. Typical functions of such a system includes monitoring and control for diagnosis and remedy action in realizing preventive maintenance.(omitted)

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불완전 보전모형의 특성에 관한 연구 (A Study on the Characteristics of the Imperfect Maintenance Models)

  • 이진식;유정모
    • 산업공학
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    • 제14권3호
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    • pp.272-285
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    • 2001
  • Proper maintenance techniques have been emphasized in recent years due to increased safety and reliability requirements of systems, increased complexity, and rising costs of material and labor. In the related literature, most studies assume that the system after cm or pm is 'as good as new'(perfect maintenance) or 'as bad as old'(minimal maintenance). But many maintenance activities may not result in these two extreme situations but in a complicated intermediate one. Therefore, perfect maintenance and minimal maintenance are not practical in many actual instances and so realistic imperfect maintenance should be modeled. For this study, various imperfect preventive maintenance models are investigated and analyzed. From the analysis of the imperfect maintenance models modeling methods and maintenance policies are arranged and presented some tables providing informations to the maintenance managers.

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산업용 오버헤드 도어의 사고 예방 : 유지관리 및 병렬구조 안전장치를 중심으로 (Safety of Industrial Overhead Doors : A Review of Maintenance and Parallel Safety Devices)

  • 김복기;정재욱
    • 한국안전학회지
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    • 제39권1호
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    • pp.33-40
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    • 2024
  • This study analyzes the impact of regular preventive maintenance (PM) on reducing the failure rate and occurrence of falling accidents of industrial overhead doors. A reliable safety device model with an additional safety device, which is installed to replace a defective one, is proposed. The research methodology involves collecting breakdown and falling accident records, comparing and analyzing data before and after regular PM implementation, and experimenting with two types of retrofittable safety devices. Key findings are as follows. 1. Regular PM implementation significantly reduces the failure rate of old overhead doors. 2. A parallel structured model with two alternative safety devices can minimize falling accident risks. The study's contributions include the following. 1. The positive impact of PM on extending overhead door lifespan is quantified. 2. A general safety device model that can be retrofitted and used as replacement with a fail-safe function is proposed.

원자력발전소에서 리스크를 고려한 작업관리 방법 (A Study on the Work Management Method Considering Risks in Nuclear Power Plants)

  • 송태영
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.37-43
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    • 2014
  • Nuclear power plants(NPPs) are consisted of power production functions and safety functions preventing leakage of radiation. Operators working in NPPs shall maintain these functions during an operation period through various activities such as improvement & modification, corrective maintenance, preventive maintenance and surveillance test. According to the performance of these work activities, there are configuration changes in NPPs systems. Its changes cause the increase of safety risks(CDF) and plant trip risks. Recently, the importance of risk management is increasing gradually in the operation process of NPPs. Therefore, this paper presents the work management methods using the various risk monitoring systems during power operation and overhaul period. Also this paper suggests the optimum application ways of risk systems for work management.

원자력발전소 가동중정비 도입 효용성 고찰 (A study of the effectiveness of Online Maintenance for Nuclear Power Plant)

  • 현진우;염동운;이상대
    • 에너지공학
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    • 제29권1호
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    • pp.52-57
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    • 2020
  • 가동중정비(OLM : On-Line Maintenance)란 발전소 건전성 유지를 위해 운전 중에 수행하는 예방정비 활동으로 특히 안전설비에 대해 운전 중에 수행하는 예방정비 활동을 말한다. 국내 원자력발전소에서는 2009년부터 가동중정비 도입을 위한 타당성검토를 수행하였고 2010년 규제기관에서도 규제지침에 대한 연구과제를 완료하여 가동중정비 도입을 검토하였으나 후쿠시마 사고 등 원자력발전소의 대외여건 변화 등으로 도입검토가 중단된 상태이다. 하지만 원전의 안전성과 운전성을 향상시키기 위하여 근본적인 대책 수립이 요구되고 있는데 이를 위하여 필요한 가동중정비가 왜 필요한지 어떠한 효과가 있는지 등에 대하여 고찰하여 보았다.