• Title/Summary/Keyword: Precision Metal Processing

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A Study on Development of Forming Roller for Metal Ball Manufacturing Process for Machine Parts (기계부품용 금속구 제조공정의 성형롤러 개발에 관한 연구)

  • Joe H.S.;Park C.K.;Kim Y.H.;Kim Y.H.;Park C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1686-1690
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    • 2005
  • Although metal ball can be used as parts of bearing or metal filter, that is used by single product with solder ball or shot ball. Also, according as demand of metal ball of various diameter increase, processing property 솜 extension of coverage are important. Especially an optimal design of cutting roller was investigated for determining appropriate dimensions of components of manufacturing system. In this study, the effects of the diameter and the round radius of cutting roller were calculated and analyzed. We applied data of rigid-plastic FEM Simulation in basis design of equipment to solve these issues, and confirmed processing factor about metal ball manufacturing process that use cutting process of metal wire in this research

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Processing of Micro-Parts by Metal Forming (소성가공에 의한 미세부품 성형기술)

  • 나경환;박훈재;조남선
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.14-19
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    • 2000
  • 현재 자본재산업의 기술낙후는 상품의 수출경쟁력 약화의 근원적인 원인이 되어 결국 지속적으로 선진국의 기술종속을 심화시키고 있다. 이러한 자본재 산업의 문제는 현재의 주력 수출상품의 핵심요소부품생산기술의 미비가 큰 원인이며(거의 주요핵심부품 도는 관련기술은 거의 대부분 수입에 의존하고 있음), 같은 논리로 차세대 신기술의 개발을 통한 첨단 상품의 개발도 이에 필요한 핵심요소부품의 생산기술이 뒤를 바쳐 주지 못한다면 결국 10년 후에도 현재와 같은 현상이 되풀이될 것은 분명하다.(중략)

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High strength's union of mass layers metal bearing (고강성 다층 메탈베어링의 접합)

  • 전재억;황영모;김수광;계중읍;김준안;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.792-795
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    • 2004
  • Despite is product that ship, vehicles, development equipment and Metal Bearing for plant equipment that is mass-produced by present domestic companies Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation is accomplishing master and servant and this is foreseen to be used widely on industry whole in hereafter but Cast White Metal Bearing need minuteness processing, while price competitive power is depending on income from superior another thing area than itself manufacture already in advanced nation to lowdown that the technique is generalized widely, when take into account technology change aspect of industrial technology developing country, Go added value creation by deepening of price competition is judged to be difficult hereafter. Because domestic production and supply are wholly lacking almost in Metal Bearing Cladding that take advantage of these technology, Data-base about connection technology is weak with technique and Know-How for product. This research unites Back Steel and Aluminium Alloy different kind metal and make the Clad river studying technology about union of Gogangseong Dacheung metal bearing hereupon.

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Algorithm Development for Infiltration Control in Component Fabrication Process of Metal Matrix Composites and Their Evaluation (금속기복합재료의 부품 제조공정에 관한 함침제어알고리즘 개발 및 평가)

  • Kang, Chung-Gil;Yun, Kung-Sik
    • Journal of Korea Foundry Society
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    • v.16 no.6
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    • pp.523-536
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    • 1996
  • This paper relates to fabrication processing analysis of metal matrix composites by the injection of liquid metal into a fibrous preforms. One dimensional heat transfer analysis during squeeze infiltration process of aluminum base composites has been studied. An analysis method was investigated for the temperature distribution, infiltration velocity and melt infiltration characteristics with the commercial preform with short fiber array. When molten metal is infiltrated in a fibrous preform with random orientation, phase transformation will be occurred in a region such as molten metal, solidified region, preform region and infiltration composites region. a mathematical modelling for a solidification phenomena in fabrication process of metal matrix composites using a squeeze infiltration technique was investigated by the basic relations for liquid metal into a fibrous preform. The temperature distribution of theoretical results was compared with experimental data.

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Shape Optimization for Lightweight of the Metal 3D Printing Based Hybrid Machining Center (금속 적층 기반 하이브리드 머시닝센터의 경량화를 위한 형상 최적화에 관한 연구)

  • Jeong, Won-Young;Jeong, Ho-In;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.80-85
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    • 2021
  • In the fourth industrial revolution, the demand for metal three-dimensional (3D) printing technology is rapidly increasing. Metal 3D printing is an efficient method for manufacturing products because the method reduces material waste compared to subtractive manufacturing. In addition, products with complex shapes, such as turbine blades, can be easily produced using metal 3D printing because the method offers a high degree of freedom. However, due to the long production time of metal 3D printing, mass production is impossible, and post-processing is necessary due to its low precision. Therefore, it is necessary to develop a new hybrid process that can efficiently process metals and to develop a metal 3D-printing-based hybrid processing system technology to secure high processing precision and manufacture complex shapes. In this study, the structural stability of a metal 3D printer based hybrid machining center was analyzed through structural analysis before its development. In addition, we proposed a design modification that can reduce the weight and increase the stiffness of the hybrid machining center by performing shape lightning based on the structural analysis results.

Study of Surface Roughness by Feedrate and Cutting Angle at Turning of Non-iron Metal (비철금속의 선삭에서 절삭각과 이송량이 표면거칠기에 미치는 영향에 관한 연구)

  • 전재억;정진서;김수광;권혁친;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.884-887
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    • 2000
  • In the present industry, there is not only the cutting of iron metal, but also the cutting of alloy aluminum, brass and plastic to wood(Paulownia). A variety of material is used and these industry is made need of the cutting material but lots of experiments processing is not enough at the moment. At this point, our team processed the basic experiment about influencing of Feedrate and Backrake angle of bite concerned to manufacture in the turning of non-iron metal. Generally speaking, we recognized that there was occurrence of increase of Surface Roughness with increasing of cutting angle in the non-iron metal, but in the cutting of wood we knew, there was special change with change of cutting angle

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Finite Element Analysis of Precision Cold Forging Process to Improve Material Utilization for Injector Housing (재료이용률 향상을 위한 인젝터 하우징의 정밀냉간단조공정 유한요소해석)

  • Kim, H.M.;Park, Y.B.;Park, S.Y.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.291-295
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    • 2011
  • The injector housing has two functions, namely, positioning the injector and protecting it from coolant. The conventional manufacturing process of the injector housing by machining has some drawbacks such as considerable loss of material and environmental pollution caused by excessive use of cutting oil. In this paper, precision cold forging is proposed as a new manufacturing process in order to improve these issues. A numerical study was conducted to compute the metal flow, strain, load and other process variables using DEFORM-2D, a finite element analysis(FEA) code for metal forming. Two process methods were investigated and optimal conditions were computed with the FEA code. A prototype was manufactured from the optimal process method and the metal flow and hardness were obtained from the prototype.

Numerical Analysis on the High Speed Precision Press for Ultra-thin Sheet Metal Forming (초박판 성형용 고속 정밀프레스에 대한 해석적 연구)

  • Kang, J.J.;Kim, J.E.;Hong, S.K.;Kim, J.D.;Heo, Y.M.;Cho, C.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.643-648
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    • 2008
  • Ultra-thin sheet metal forming techniques are required in precision forming of miniaturized and integrated products. In order to manufacture a good quality and low cost ultra-thin sheet metal products, a highly precise high-speed press is needed. The precision of a press is related with its vibration characteristics during pressing operation. This study evaluated the vibration characteristics of a proposed press design using computer simulation. The analysis compares the static deformation characteristics of the slide and the slide motion for the metal forming of an ultra-thin sheet of thickness less than 0.1mm. Further, in order to minimize the vibrations during high speed pressing operation, revolution balances of the eccentric shaft and the balance weight device is also considered. Finally, modal analysis is used to characterize the natural frequency of vibration of the press.