• 제목/요약/키워드: Precision Cold

검색결과 349건 처리시간 0.024초

냉간 등방압 성형기를 이용한 미세박판 인장시편의 가공 및 기계적 물성측정 기술 (Manufacturing Technology of Thin Foil Tensile Specimen Using CIP and Mechanical Property Measurement Technology)

  • 이낙규;박훈재;김승수;이형욱;황재혁;;이혜진
    • 소성∙가공
    • /
    • 제14권6호
    • /
    • pp.509-513
    • /
    • 2005
  • This paper is concerned with manufacturing technology of thin foil tensile specimen using CIP(Cold Isostatic Press) and measurement of precision mechanical properties using micro tensile testing. We can get a burr free micro metallic thin foil specimen using this technology. For testing mechanical property of this micro thin foil, we use a nano scale material testing machine that was developed by KITECH. In this paper, micro tensile specimens of nickel and copper thin foil are fabricated with CIP and precision mechanical properties of these materials could be measured. We will expect precision mechanical property of micro/nano material and component.

정밀 냉간단조 금형설계를 위한 보강링의 영향 (The Effect of Stress Ring for the Design of Precision Cold Forging Die)

  • 허관도;최영;여홍태
    • 한국정밀공학회지
    • /
    • 제18권12호
    • /
    • pp.145-151
    • /
    • 2001
  • The dimensional accuracy of the cold forged part is depended on the elastic characteristics of the die. To increase the stiffness of the prestressed die, the first stress ring of the tungsten carbide alloy (WC) is considered. For the design, Lame's equation is used. Diameter ratios and interferences have been determinated by maximum inner pressure without yielding of materials. The design of the prestressed die has been compared with the conventional one. For the comparison, the FE-analysis using ANSYS has been performed. The results indicate that the prestressed die with the high stiffness can be obtained by the using the high stiffness material as the first stress ring.

  • PDF

헬리컬기어 냉간단조 금형의 정밀방전가공 (Precision Electric Discharge Machining of a Cold Forging Die for Helical Gear Manufacturing)

  • 권정재;전병윤;전만수
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.158-161
    • /
    • 2005
  • In this paper, the precision electric discharge machining technology, the powder electric discharge machining technology, is applied to making a cold forging die for making the helical type of clutch gear. Various working conditions are investigated with emphasis on reduction of the electrode wear and enhancement of the surface roughness. Through the research work, the key technology of making the helical gear forging dies is achieved.

  • PDF

냉간단조에서 금형 열박음 영향의 정량적 분석 (Quantitative Analysis of Effect of Shrink Fit in Cold Forging)

  • 이추실;김민철;정동찬;손요헌;전만수
    • 한국정밀공학회지
    • /
    • 제28권3호
    • /
    • pp.301-307
    • /
    • 2011
  • In this paper, effects of major design parameters of cold forging dies on die mechanics are quantitatively investigated with emphasis on shrink fit using a thermoelastic finite element method. A ball-stud cold forging process found in a cold forging company is selected as a test process and the effects of die insert material, magnitude of shrink fit, dimension of shrink ring, number of shrink rings, partition of die insert and clamping force on effective stress and circumferential stress are analyzed. It has shown that the number of shrink rings, magnitude of shrink fit, and Young's modulus of die insert material have strong influence on compressive circumferential stress in die insert but that the influence of the other design parameters is relatively weak.

오일 미스트 분사 방법에 따른 연삭특성 (A Study on the Grinding Characteristics according to Oil Mist Supply Method)

  • 허남환;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.254-257
    • /
    • 2002
  • As the large Coolant amount used of a machine holds mass serious trouble recently, an environment pollution is increased, and a machine is conquering large specific gravity in an empty cost plane. It is the stage that must reexamine the parts washing that processing is later with this current way or a problem of a liquid waste treatment back. The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the grinding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below -$25^{\circ}C$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air and oil mist supply direction were done.

  • PDF