• Title/Summary/Keyword: Powders morphology

Search Result 300, Processing Time 0.027 seconds

Morphology of Lead Titanate Prepared by Wet Chemical Methods (습식화학법으로 제조된 티탄산 납의 형상)

  • 최병철;이문호
    • Korean Journal of Crystallography
    • /
    • v.3 no.1
    • /
    • pp.1-8
    • /
    • 1992
  • The morphology of lead titanate powders prepared by sol-gel and coprecipitation techniques was investigated as a function of firing temperature and soaking time. PbTiO3 precursor powders were derived from a mixed solution of lead nitrate and titanium tetrachloride at 40℃ to 43℃ and pH of 9.0 to 9.7, and fired at temperatures 350-1000℃ for 1-10h in air. An increase of particle size and agglomeration with increasing calcination temperature and duration could be observed. By annealing sol-gel derived powder at 700℃, the tially-formed acicular(and/or prismatic) primary particles transformed to polyhedral shape with soaking time, and further soaking caused coarsening the polyhedral particles with rounded edges. However, the morphology of the coprecipitated powders was not varied during crystallization.

  • PDF

Effect of Powder Morphology on the Deposition Quality for Direct Laser Melting (Direct Laser Melting 공정시 분말 형태가 적층 품질에 미치는 영향)

  • Lee, S.H.;Kil, T.D.;Han, S.W.;Moon, Y.H.
    • Transactions of Materials Processing
    • /
    • v.25 no.3
    • /
    • pp.195-202
    • /
    • 2016
  • Direct laser melting(DLM) is an additive manufacturing process that can produce parts by solidification of molten metallic powder layer by layer. The properties of the fabricated parts strongly depend on characteristics of the metallic powder. Atomized powders having spherical morphology have commonly been used for DLM. Mechanical ball-milling is a powder processing technique that can provide non-spherical solid powders without melting. The aim of the current study was to investigate the effect of powder morphologies on the deposition quality in DLM. To characterize the morphological effect, the performances of spherical and non-spherical powders were compared using both single- and multi-track DLM experiments. DLM experiments were performed with various laser process parameters such as laser power and scan rate, and the deposition quality was evaluated. The surface roughness, cross-section bead shape and process defects such as balling or non-filled area were compared and discussed in this study.

Study on the Granulation Behavior of TiO2-PVA Composite Powders Prepared Via Spray Drying Technique

  • Avcioglu, Celal;Ozkal, Burak
    • Journal of the Korean Ceramic Society
    • /
    • v.56 no.5
    • /
    • pp.443-452
    • /
    • 2019
  • In this study, TiO2-polyvinyl alcohol (PVA) composite granules were prepared via spray drying technique. To investigate the effects of solid content and binder/powder ratio in the slurry on the granulation behavior of TiO2 powders, the feed compositions were designed to vary over a wide range. The morphology, actual densities, and average granule size and size distribution of the TiO2-PVA composite granules were characterized by using scanning electron microscopy technique, a gas pycnometer, and an image analyzing program (Image-J), respectively. The results indicate that solid content and the amount of PVA in the feedstock slurry are the dominant factors determining the granule morphology, size, and size distribution of TiO2-PVA composite. Moreover, it was observed that increasing the solid content and the amount of PVA in the slurry improved the granulation process and reduced the granule defects. For the preparation of spherical TiO2-PVA composite granules with the minimum amount of non-granulated powders, the optimized composition of the feedstock slurry was found to be 35 wt.% solid and 3 wt.% PVA.

Vacuum Casting of Mn-Zn Ferrite Powders Prepared by Alcoholic Dehydration Method (알콜탈수법에 의해 제조된 Mn-Zn Ferrite 미분체의 진공주입성형)

  • 이경직;이대희;김창현;이창섭;이석기;이병교
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.11
    • /
    • pp.1107-1112
    • /
    • 1997
  • Mn-Zn ferrite powders prepared by an alcoholic dehydration method. Vacuum casting, a kind of wet forming process was examined with this powders. As binders, polyethylene glycol and polyvinyl alcohol were used. In order to estimate this conditions, fracture morphology, densities of green and sintered bodies and the microstructure were observed. High density and homogeneous microstructure in sintered bodies were obtained in the case of 0.1 wt% PEG or 0.5 wt% PVA.

  • PDF

Microstrucual Characterization of Vacuum Gas Gas Atomized AZ31+1%MM Alloy Powders (진공가스분무한 AZ31+1%MM 합금 분말의 미세조직 특성)

  • 김연옥
    • Journal of Powder Materials
    • /
    • v.6 no.3
    • /
    • pp.231-237
    • /
    • 1999
  • In this study, the characteristics of gas atomized Mg-3wt%Al-1wt%Zn-1wt%MM alloy powders under vacuum condition were investigated. In spite of the low fluidity and easy oxidation of the molten magnesium, the spherical powders could be successfully produced by using a modified three pieces nozzle attached to the gas atomization unit. It was found that most of the solidified powders less than 50$\mu$m in diameter were single crystal and the solidified structure showed a typical dendritic morphology due to supercooling prior to nucleation. The secondary dendrite arm spacing decreased as the size of powders decreased. The Mg-Al-Ce intermetallic compounds with chemically stable phase were found in the interdendritic regions of $\alpha$-Mg. It is considered that formation of the chemically stable phase may possibly affect to improve the corrosion resistance. Therefore, it is expected that the materials formed of these Mg-Al-Zn-MM alloy powders shows better mechanical properties and corrosion resistance due to the structural refinement.

  • PDF

Phase Developments and Microstructure Changes of Calcium Phosphate Powders Synthesized by Recycling Eggshell (달걀껍질의 재 사용에 의해 제조 된 생체용 Calcium Phosphate 분말의 상변화 거동 및 미세구조 변화에 관한 연구)

  • Lee Sang-Jin;Kim Joo-Won
    • Journal of Powder Materials
    • /
    • v.11 no.5
    • /
    • pp.391-398
    • /
    • 2004
  • Calcium phosphate powders were successfully synthesized by using re-cycled eggshell and phosphoric acid. The crystallization behavior and powder morphologies of the synthesized powders were dependent on the starting condition of the eggshell, the mixing ratio and method of the eggshell and phosphoric acid, and calcination temperature. In general, $\beta$-tricalcium phosphate was stably synthesized at about $900^{\circ}C$ for 1h at each proper mixing ratio. And, the synthesized powders showed the similar microstructures to the morphology of original eggshell with uniform particle sizes. In this study, the calcium phosphate powders were synthesized with eggshell in various processing method. And their unique microstructures obtained from the eggshell were also. observed. The crystalline developments and microstructures of the synthesized powders were examined by X-ray diffractometer and scanning electron microscopy.

Superconducting properties of MgB2 bulks using the different sizes of Mg & B raw powders

  • Chung, K.C.;Jang, S.H.;Oh, Y.S.;Kang, S.H.;Hwang, D.Y.
    • Progress in Superconductivity and Cryogenics
    • /
    • v.22 no.4
    • /
    • pp.20-23
    • /
    • 2020
  • Among many variables in processing the high performance MgB2 bulk superconductors, simple and important approach is to optimize the size dependence of the Mg & B raw powders. The present study is dedicated towards the variation in superconducting properties of MgB2 depending upon the various combination of Mg & B powders with the two different particle sizes respectively. From morphological investigation of the MgB2 samples, narrow and long pores are observed when the larger Mg powders are used, whereas it is rather like the oval shapes with the smaller Mg powders. Also, it can be seen that the connectivity of the MgB2 samples is much enhanced with the smaller size of the B powders. Jc-H properties of the MgB2 samples also indicate that the highest Jc can be obtained when using the smaller size of the B powder with the combination of the smaller Mg powders than that of the larger Mg powders. If the cases with the larger B powers, it is more favorable to select the larger Mg powders with the better Jc-H properties considering shorter diffusion length of Mg and more homogeneous mixture between the Mg & B powders.

Grinding Behaviour of Aluminum Powder for Al/CNTs Nano Composites Fabrication by Dry Grinding Process Using a High Speed Planetary Ball Mill (초고속 유성형 매체 분쇄기를 이용한 건식분쇄공정에서 Al/CNTs 복합재 제조를 위한 알루미늄분말의 분쇄거동)

  • Choi, Heekyu;Lee, Jehyun;Kim, Seongsoo;Choi, Gyungpil;Bae, Daehyung;Lee, Sungbak;Lee, Woong
    • Korean Journal of Materials Research
    • /
    • v.23 no.2
    • /
    • pp.89-97
    • /
    • 2013
  • The study of grinding behavior characteristics on aluminum powders and carbon nano tubes (CNTs) has recently gained scientific interest due to their useful effect in enhancing advanced nano materials and components, which significantly improves the property of new mechatronics integrated materials and components. We performed a series of dry grinding experiments using a planetary ball mill to systematically investigate the grinding behavior during Al/CNTs nano composite fabrication. This study focused on a comparative study of the various experimental conditions at several variations of rotation speeds, grinding time and with and without CNTs. The results were monitored for the particle size distribution, median diameter, crystal structure from XRD pattern and particle morphology at a given grinding time. It was observed that pure aluminum powders agglomerated with low rotation speed and completely enhanced powder agglomeration. However, Al/CNTs composites were achieved at maximum experiment conditions (350 rpm, 60 min.) of this study by a mechanical alloy process for Al/CNTs mixed powders because the grinding behavior of Al/CNTs composite powder was affected by addition of CNTs. Indeed, the powder morphology and crystal size of the composite powders changed more by an increase of grinding time and rotation speed.

Effect of Water Content on the Morphology of ZnO Powders Synthesized in Binary Solvent Mixtures by Glycol Process

  • Phimmavong, Kongsy;Song, Jeong-Hwan;Cho, Seung-Beom;Lim, Dae-Young
    • Journal of the Korean Ceramic Society
    • /
    • v.54 no.3
    • /
    • pp.211-216
    • /
    • 2017
  • ZnO nanopowder was synthesized using a relatively facile and convenient glycol process. ZnO nanopowder was successfully synthesized at temperatures as low as $125^{\circ}C$ using zinc acetate as the Zn source and 1,4-butanediol as the solvent. Then, the effects of water content on the growth process and morphological evolution of ZnO powders were investigated using 1,4-butanediol and water as binary solvent mixtures. Using pure 1,4-butanediol at a temperature above $125^{\circ}C$, the prepared hexagonal ZnO nanopowder exhibited a quasi-spherical shape with average crystalline size of approximately 30 - 50 nm. It is also demonstrated that the morphology of ZnO powders can be controlled by the addition of various water content in 1,4-butanediol. With increasing water content, the morphologies of the ZnO powders changed sequentially from quasi-spherical to hexagonal plate and pyramid, and finally to hexagonal prismatic with a pyramidal tip. A sharp peak centered at 384 nm in the UV region and a weak broad peak in the visible region between 450 and 700 nm were shown in the room temperature PL spectra of the ZnO synthesized using the glycol process, regardless of the addition of water, suggesting that ZnO nanopowders with the best crystallinity were obtained under these conditions.

Low temperature synthesis of $ZnWO_4$ nanopowders using polymeric complex precursor (착체중합법에 의한 $ZnWO_4$ 나노분말의 저온합성)

  • 류정호;임창성;오근호
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.12 no.3
    • /
    • pp.133-137
    • /
    • 2002
  • $ZnWO_4$ nano-powders were successfully synthesized at low temperature by polymerized complex method using zinc acetate and tungstic acid as starting materials. The polymeric precursors were heat-treated at temperatures from 300 to $600^{\circ}C$ for 3 h. The precursors and heat-treated powders were evaluated for crystallization process, thermal decomposition, surface morphology and crystallite size. Crystallization of the $ZnWO_4$ powders were detected at $400^{\circ}C$ and entirely completed at a temperature of $600^{\circ}C$. The particles heat-treated at $400^{\circ}C$ showed primarily co-mixed morphology with spherical and silk-worm-like forms, while the particles heat-treated at $500^{\circ}C$ showed more homogeneous morphology. The average crystalline sizes were 17.62~24.71 nm showing an ordinary tendency to increase with the temperatures from 400 to $600^{\circ}C$.