• Title/Summary/Keyword: Powder rolling

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Microstructure and Soft Magnetic Properties of Fe-6.5 wt.%Si Sheets Fabricated by Powder Hot Rolling

  • Kim, Myung Shin;Kwon, Do Hun;Hong, Won Sik;Kim, Hwi Jun
    • 한국분말재료학회지
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    • 제24권2호
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    • pp.122-127
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    • 2017
  • Fe-6.5 wt.% Si alloys are widely known to have excellent soft magnetic properties such as high magnetic flux density, low coercivity, and low core loss at high frequency. In this work, disc-shaped preforms are prepared by spark plasma sintering at 1223 K after inert gas atomization of Fe-6.5 wt.% Si powders. Fe-6.5 wt.% Si sheets are rolled by a powder hot-rolling process without cracking, and their microstructure and soft magnetic properties are investigated. The microstructure and magnetic properties (saturation magnetization and core loss) of the hot-rolled Fe-6.5 wt.% Si sheets are examined by scanning electron microscopy, electron backscatter diffraction, vibration sample magnetometry, and AC B-H analysis. The Fe-6.5 wt.% Si sheet rolled at a total reduction ratio of 80% exhibits good soft magnetic properties such as a saturation magnetization of 1.74 T and core loss ($W_{5/1000}$) of 30.7 W/kg. This result is caused by an increase in the electrical resistivity resulting from an increased particle boundary density and the oxide layers between the primary particle boundaries.

소결분말재 정상상태 압연/압출공정의 오일러리안 유한요소해석 (An Eulerian Finite Element Method for the Steady State Rolling/Extrusion of Sintered Powder Metals)

  • 이용신;나경환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 추계학술대회논문집
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    • pp.20-28
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    • 1996
  • An Eulerian finite element method for the analysis of steady state rolling/extrusion of sintered powder metals is presented. Initial guess of the porosity distribution in an Eulerian mesh is obtained from the velocity and scaled pressure field computed by the Consistent Penalty finite element formulations-the standard one and the consistent penalty type one-are invoked for the analysis of strain hardening, dilatant viscoplastic deformation of porous metals. Comparisons of the predicted distributions of porosity to those by a Lagrangian finite element method and by experiments reported in the articles prove the effectiveness and validity of the proposed method.

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압연공정을 이용한 금속 정밀여과막의 제조 및 여과특성 (Manufacturing and Filtration Performance of Microfiltration Metal Membrane Using Rolling Process)

  • 김종오;민석홍;정종태
    • 멤브레인
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    • 제17권3호
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    • pp.174-183
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    • 2007
  • 본 연구는 압연공정을 이용하여 금속망 만을 사용하여 금속막을 제조하는 과정과 금속망과 금속분말을 사용하여 금속막을 제조하는 과정에 대해 연구했다. 금속망 압연과정에서 선택된 금속망은 각각 10%, 20% 그리고 30%의 감소율로 압연했다. 이 압연공정은 망 wire의 지름을 변화시키거나 망의 단면적의 감소를 통해 망의 공경 크기를 감소시킨다. 압연된 금속망의 여과율은 압연시키지 않은 금속망의 여과율과 거의 동일한 여과율을 보였으며 금속막의 공경크기 분포 또한 더 균일했다. 금속망 위에 금속분말 층을 제조하는데 있어 분말 접합제로서 PVA를 사용하였으며 1시간 동안 $100^{\circ}C$에서 금속분말 층을 건조시키고 진공에서 3시간 동안 $1000^{\circ}C$에서 소결시키는 방법이 높은 공경 밀도와 균열이 없는 금속망 위에 금속분말 층을 형성하는 최적 조건이었다. 소결 전 30%감소율을 가지는 금속망에 대해 금속분말 층 형성에 압연공정을 적용할 경우 여과율이 약 $0.7{\mu}m$인 금속막이 성공적으로 제조되었다.

The effect of mechanical working on processing the Bi-2223/Ag tapes using PIT method

  • Oh, S.S.;Ha, D.W.;Kim, S.C.;Bae, S.W.;Kwon, Y.K.;Ryu, K.S.;Ha, H.S.
    • 한국초전도학회:학술대회논문집
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    • 한국초전도학회 2000년도 High Temperature Superconductivity Vol.X
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    • pp.276-279
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    • 2000
  • When high temperature superconducting tapes is fabricated using the PIT (Powder In Tube) method, the length of HTS tapes is increased more than 500 ${\sim}$ 1,000 times of initial powder packed billet. On mechanical processing, heterogeneous properties between the ceramic superconducting core and Ag/Ag alloy sheath occur the non-uniformity deformation as like sausaging that deteriorate the critical current properties of HTS tapes. In this study, we investigated the workability of Bi-2223/Ag/Ag alloy sheath tapes fabricated by the PIT method involving a number of different mechanical processes, multi drawing and rolling. In order to obtain the high critical current density and high uniformity of Bi-2223/Ag sheath tapes, the influences of powder packing density, drawing die angle and rolling parameters were studied. We found that the roll diameter is an important variable in the rolling process, as critical current of tapes rolled using 250 mm rolls was higher than that using 150 mm rolls.

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A study on rolling materials and work roll wear in the cold rolling

  • 전언찬;김순경;김문경
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.128-134
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    • 1993
  • Work roll wear in the cold rolling of mild steel strip is strongly affected by rolling materials, rolling conditions and lubrication. The tests were performed to find the effects of rolling materials under the same lubrication conditions. The obtained results are as follfws; 1) The decrease in surface roughness of work roll is more rapid in that case of continuously cast A1-killed steel strip than ingot cast steel strip. In rolling of continuously cast A1-killed steel strip, worn powder rich in A1$\_$2/O$\_$3/sticks to the work roll surface, and so it makes the mirror surface of work roll accelerate. 2) Amount of work roll wear is small in rolling of continuously cast A1-killed strip. 3) In rolling of continously cast A1-killed steel strip, it is necessary to put up the intial surface roughness of work roll in order to prevent work roll slip.

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분말야금법을 포함한 냉간압연법으로 양축 정렬된 Ni 테이프의 제조 (Fabrication of bi-axially textured Ni tapes by a cold rolling process involving powder metallurgy)

  • 이동욱;지봉기;임준형;정충환;주진호;박순동;전병혁;홍계원;김찬중
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2002년도 학술대회 논문집
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    • pp.95-97
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    • 2002
  • Bi-axially textured Ni tapes were prepared by cold rolling process and powder metallurgy. The Ni powder used in this study was 5 $\mu$m in size and 99.99 % in purity. For densification, the powder compact was sintered at $1100^{\circ}C$ for 6h in 96 % Ar - 4 % $H_{2}$ atmosphere, and the sintered compact was cold rolled with a 5% reduction, and then heat-treated to give it a texture structure. In this paper, we will discuss the effect of the processing variables on development of the cube texture.

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Microstructure and Mechanical Properties of Mg-Li Powder by Hot Rolling Process

  • Choi, Jeong-Won;Kim, Yong-Ho;Kim, Jung-Han;Yoo, Hyo-Sang;Woo, Kee-Do;Kim, Ki-Beom;Son, Hyeon-Taek
    • 한국재료학회지
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    • 제25권1호
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    • pp.32-36
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    • 2015
  • Hot rolling of Mg-6Zn-0.6Zr-0.4Ag-0.2Ca-(0, 8 wt%)Li powder was conducted at the temperature of $300^{\circ}C$ by putting the powder into the Cu pipe. The microstructure and mechanical properties of the samples were observed. Mg-6Zn-0.6Zr-0.4Ag-0.2Ca without Li element was consisted of ${\alpha}$ phase and precipitates. The microstructure of the 8 wt%Li containing alloy consisted of two phases (${\alpha}$-Mg phase and ${\beta}$-Li phase). In addition, $Mg_2Zn_3Li$ was formed in 8%Li added Mg-6Zn-0.6Zr-0.4Ag-0.2Ca alloy. By addition of the Li element, the non-basal planes were expanded to the rolling direction, which was different from the based Mg alloy without Li. The tensile strength was gradually decreased from 357.1 MPa to 264 MPa with increasing Li addition from 0% to 8%Li. However, the elongation of the alloys was remarkably increased from 10 % to 21% by addition of the Li element to 8%. It is clearly considered that the non-basal texture and ${\beta}$ phase contribute to the increase of elongation and formability.