• Title/Summary/Keyword: Porcelain support

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Effect of Porcelain/Polymer Interface on the Microstructure, Insulation Characteristics and Electrical Field Distribution of Hybrid Insulators (자기재/폴리머 계면이 하이브리드 애자의 미세구조, 절연특성과 전계분포에 미치는 영향)

  • Cho, Jun-Young;Kim, Woo-Seok;An, Ho-Sung;An, Hee-Sung;Kim, Tae-wan;Lim, Yun-Seog;Bae, Sung-Hwan;Park, Chan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.9
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    • pp.558-565
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    • 2017
  • Hybrid insulators that have the advantages of both porcelain (high mechanical strength and chemical stability) as well as polymer (light weight and high resistance to pollution) insulators, can be used in place of individual porcelain and polymer insulators that are used for both mechanical support as well as electrical insulation of overhead power transmission lines. The most significant feature of hybrid insulators is the presence of porcelain/polymer interfaces where the porcelain and polymer are physically bonded. Individual porcelain and polymer insulators do not have such porcelain/polymer interfaces. Although the interface is expected to affect the mechanical/electrical properties of the hybrid insulator, systematic studies of the adhesion properties at the porcelain/polymer interface and the effect of the interface on the insulation characteristics and electric field distribution of the hybrid insulator have not been reported. In this study, we fabricated small hybrid insulator specimens with various types of interfaces and investigated the effect of the porcelain/polymer interface on the microstructure, insulating characteristics, and electric field distribution of the hybrid insulators. It was observed that the porcelain/polymer interface of the hybrid insulator does not have a significant effect on the insulating characteristics and electric field distribution, and the hybrid insulator can exhibit electrical insulating properties that are similar or superior to those of individual porcelain and polymer insulators.

Characteristics of a Corona between a Wiring Clamp (Dead End Clamp) and a Porcelain Insulator Used in a 154kV Power Receptacle

  • Han, Woon-Ki
    • International Journal of Safety
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    • v.7 no.1
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    • pp.21-25
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    • 2008
  • The occurrence of a corona is that electrical discharge due to the heterogeneity that occurs when an electrical field is concentrated in an electrode due to a cusp formed on said electrode. Wire treatment at the end of a 154kV dead end clamp for end users accelerates the occurrence of corona, which in turn leads to power loss and noise. In this study, the characteristics of the corona which occurs between porcelain insulators and support clamps of overhead lines used in l54kV power receiving facilities for end users were investigated. The corona, which cannot be identified by one common method, was measured utilizing a UV image camera. A risk assessment for fire damage and its status was suggested. The stress distribution of the electrical field by length of bare wire was suggested by means of the finite element method (FEMLAB). As a result, it was found to affect a porcelain insulators. These results can be utilized for the enhancement of clamp installation and safety in power facilities.

Change of Phase Transformation Temperature at Fabricated Membrane using Sol-gel Method

  • Cheong, Hun;Choi, Duck-Kyun;Cheong, Deock-Soo
    • Journal of the Korean Ceramic Society
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    • v.38 no.10
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    • pp.876-880
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    • 2001
  • The supported and unsupported boehmite ($\gamma$-AlOOH) membranes were prepared using a boehmite sol. The supported membrane was consisted of a porcelain support, two intermediate $\alpha-{Al_2}{O_3}$ layers, and a top boehmite membrane. XRD patterns showed that the supported top membrane had a higher $\theta-$ to $\alpha-{Al_2}{O_3}$ transformation temperature compared to the unsupported membrane. This result was also confirmed from microstructural study of the membrane. The shift in the phase transformation temperature should be explained by difference of a stress generated in the supported top membrane due to interaction between the support layers and the top membrane.

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Stress Analysis of Posterior Porcelain-Fused-to-Metal Crown by Marginal Configurations (구치부(臼齒部) 도재전장주조관(陶在前裝鑄造冠) 변연형태(邊緣形態)에 따른 응력분석(應力分析))

  • Kim, Kwang-Seok;Song, Kwang-Yup;Park, Charn-Woon
    • The Journal of Korean Academy of Prosthodontics
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    • v.25 no.1
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    • pp.161-179
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    • 1987
  • To study the mechanical behaviors of the margins of porcelain-fused-to-metal crown on the posterior teeth, 5 types of margins on the lower first molar were chosen, and then the finite element models were constructed. 50kg forces were applied to the porcelain on the axial wall supported by the metal vertically. The displacements and stresses of the porcelain-fused-to-metal crown were analyzed to investigate the influence of the type of margins. The results were as follows; 1. High tensile stresses were exhibited on the porcelain of the portion of the coronal line angle insufficient metallic support. 2. In case metal coping had a good supporting form to vertical force, uniform compressive stresses were exhibited on their supporting form. 3. Tensile stresses in the inframetallic margin on the series of the shoulder with a bevel margins were decreased in the bevel portion. 4. Principal stresses on the metal of the chamfer marginal portion were decreased comparing with the series of the shoulder margins. 5. The noticeable compressive stress gradients were exhibited between axial cement layer and metal on the series of the shoulder margins. 6. The principal stresses on the marginal cement layer were higher than that of the occlusal surface and axial wall.

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Study of Electrical and Mechanical Characteristic of Support Insulator for Out Door Sealing End Using Extra High Voltage Power Cable System (초고압 전력케이블 시스템의 Out Door Sealing End용 Support Insulator의 재질에 따른 전기적 기계적 특성에 관한 연구)

  • Ryu, Jeong-Hyun;Kim, Woo-Jin;Kim, Young-Bum;Han, Bong-Soo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1412_1413
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    • 2009
  • 초고압 전력케이블용 기중 종단접속재에 사용되는 지지애자의 전기적 고절연 성능과 기계적 Compact화된 제품개발을 목적으로 Simulation Tool을 활용하여 전계해석을 수행하였고, 해석된 결과를 기초로 지지애자를 설계, 개발 하였다. 개발된 지지애자의 Sample을 채취하고 전기적, 기계적 시험을 통하여 신뢰성을 검증 하였다. 전계해석에 있어서는 Epoxy와 Porcelain 재료, Old type과 New type으로 구분하여 재료별, 구조별로 해석을 진행 하였다. 지지애자의 설계기준과 전기적, 기계적 시험 결과를 비교하여 개발된 제품의 특성에 있어서 얼마만큼의 안전율을 확보 할 수 있는지 알 수 있었고, Porcelain 지지애자와 비교하여 약 40%의 크기를 축소할 수 있는 전기적, 기계적 신뢰성이 확보된 지지애자를 개발 할 수 있었다.

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Characteristics of a Corona between a Wiring Clamp(Dead End Clamp) and a Porcelain Insulator Used in a 154[kV] Power Receptacle

  • Han, Un-Ki;Kim, Jong-Min;Bang, Sun-Bae;Kim, Han-Sang;Choi, Hyeong-Jun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.9
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    • pp.57-63
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    • 2007
  • The occurrence of a corona is that electrical discharge due to the heterogeneity that occurs when an electrical field is concentrated in an electrode due to a cusp formed on said electrode. Wire treatment at the end of a 154[kV] dead end clamp for end users accelerates the occurrence of corona, which in turn leads to power loss and noise. In this study, the characteristics of the corona which occurs between porcelain insulators and support clamps of overhead lines used in 154[kV] power receiving facilities for end users were investigated. The corona, which cannot be identified by one common method, was measured utilizing a UV image camera. A risk assessment for fire damage and its status was suggested. The stress distribution of the electrical field by length of bare wire was suggested by means of the finite element method(FEMLAB). As a result, it was found to affect a porcelain insulators. These results can be utilized for the enhancement of clamp installation and safety in power facilities.

THREE-DIMENSIONAL FINITE ELEMENT ANALYSIS OF STRESS DISTRIBUTION IN PORCELAIN LAMINATE VENEERS WITH VARIOUS AMOUNTS OF INCISAL COVERAGE AND TYPES OF INCISAL FINISH LINE UNDER TWO LOADING CONDITIONS (절단피개량과 절단변연형태 및 하중각도가 도재라미네이트 베니어 내의 응력분포에 미치는 영향에 관한 삼차원 유한요소법적 연구)

  • Ryoo, Kyung-Hee;Lee, Sun-Hyung;Yang, Jae-Ho;Chung, Hun-Young
    • The Journal of Korean Academy of Prosthodontics
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    • v.37 no.2
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    • pp.143-166
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    • 1999
  • The success of porcelain laminate veneer depends on the bond strength between tooth structure and ceramic restoration and the design of tooth preparation. In particular, incisal coverage and incisal finish line are the two most important factors in long-term fracture resistance. Although the majority of clinicians are practicing incisal coverage and there are various opinions on the geo-metrical ratio between the clinical crown length of the remaining tooth structure and the length of incisal extension in porcelain laminate veneer and the optimal incisal finish lines. scientific evidence still loaves much to be desired. The purpose of this study was to determine the effects of the amounts of incisal coverage and the types of incisal finish line on the stress distribution in maxillary anterior porcelain laminate veneers under two different loading conditions. Three-dimensional finite element models of a maxillary anterior porcelain veneer with differ-ent amounts of incisal coverage ; 0, 1, 2, and 3mm and different incisal finish lines feathered edge, incisal bevel, reverse bevel and lingual chamfer with various amounts of lingual extension were developed. 300N force was applied at the point 0.5mm cervical of the linguoincisal edge in two loading conditions ; A) 125 degrees, B) 132 degrees. Tensile and compressive stress in ceramic and shear stress in the resin cement layer were analyzed using three-dimensional finite element method. The results were as follows : 1. The types of incisal finish line had more influence on the stress distribution in porcelain laminate veneer than the amounts of incisal coverage. 2. In case of no incisal coverage, incisal beveled laminate exhibited more evenly distributed tensile stress than feathered edged laminate. And in case of incisal coverage, reverse beveled laminate and lingual chamfered laminate with 1mm lingual extension exhibited more evenly distributed tensile stress than lingual chamfered laminates with 2mm and 3mm lingual extension. 3. As long as the lingual chamfer goes, less tensile stress was found at the incisal edge, while much more tensile stress was found at the lingual margin area in proportion to the length of lingual extension. 4. Under 125 degree load, tensile stress in porcelain laminate veneer had increased compared with that under 132 degree load and the difference exhibited by the change of the amount of tooth support was larger. 5. The types of incisal finish line and the distance from the incisal finish line to the loading point had more influence on the shear stress distribution in the resin cement layer than the amounts of incisal coverage. In contrast loading condition had little influence.

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Preventing Method against the Occurrence of a Corona between a Dead End clamp and a Porcelain Insulator Used in 154kV Substation

  • Han, Woon-Ki;Choi, Jong-Soo;Lee, Jun;Kim, Jae-Chul
    • International Journal of Safety
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    • v.6 no.2
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    • pp.22-26
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    • 2007
  • An episode of corona is a heterogeneity-caused electric discharge that occurs when electric fields are formed layer on layer and concentrated on an electrode. Electric wires built at the tip of 154kV private facilities use dead end clamp spawns corona from homogeneity caused by field concentration. Corona induces power loss, noise, insulator failure and more. In this research, we've studied the characteristics of coronas that take place in porcelain insulators and terminal electric wires of supporting hard wares (dead end clamp) that are set up as spares in the 154kV private facilities use hydroelectricity installations to support electric wires. Corona, which cannot be identified by regular methods, was measured utilizing UV image camera. As the result of measuring corona via UV image camera, we've confirmed that the depletion of insulators was accelerated following the wire end treatment method and validated the stress intensity of insulators at various lengths of bare wires caused by electric fields via FEMLAB. We have also proposed a new model for relieving homogeneity-caused field concentration, and after analyzing the proposed model via FEMLAB, we've confirmed that the concentration of field distribution was indeed reduced. Such results are exploited in installation of private facilities use equipments, maintenance of insulators and hard wares as well as safety enhancement, and are anticipated to be effectively utilized in corona prevention measures.

The Development and Field Test of DC FRP Support Insulator Prototype (직류용 FRP 지지애자 개발 및 현장설치 적응시험)

  • Sim, Jae-Suk;Kim, Yoon-Sik;Lee, Gi-Seung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1979-1983
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    • 2011
  • FRP(Fiber Reinforced Plastic) support insulators for DC(direct current) were developed and their electrical and mechanical characteristics were investigated. Electrical tests were carried out to measure flashover voltages under common use frequency condition. Tensile and bending tests were performed for the mechanical characteristics. The test results showed that FRP support insulators have superior voltage resistances and strengths to porcelain insulators. Field test also is carried out to measure adaptation and to compensate the defect. The test result showed that a new product has no defect in electrical and mechanical.

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The study on DC FRP support insulator wind tunnel test (직류용 FRP 지지애자 시작품 풍압시험에 대한 고찰)

  • Sim, Jae-Suk;Kin, Yoon-Sik;Jung, Ho-Sung;Cho, Ho-Ryung;Lee, Sang-Sik;Lee, Gi-Seung
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.46-49
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    • 2010
  • Fiber Reinforced Plastic (FRP) insulator has a higher performance than porcelain. It is only used in domestic AC 25 kV electric railway system. Seoul Metro has developed DC 1500 V FRP insulator since 2008. FRP support insulator of flexible property is affected by the wind in tunnel. A wind tunnel test was carried out to measure influence on the insulator housing when the train passed by. The test results showed that the wind which is resulted from the passing train had a little impact on the FRP insulator shed movements.

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