• Title/Summary/Keyword: Polyurethane Mat

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Thermal Performance and Impact Resistance Evaluations of Composite Insulation Mat Reinforced Polyurethane Foam (복합 단열 매트 보강 폴리우레탄 폼의 열적 성능 및 내충격성 평가)

  • Hwang, Byeong-Kwan;Bae, Jin-Ho;Lee, Jae-Myung
    • Composites Research
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    • v.32 no.5
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    • pp.290-295
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    • 2019
  • In the present study, composite insulation mat was reinforced over polyurethane foam (PUF) to improve the thermal performance and impact resistance of the PUF applied to the liquefied natural gas carrier insulation system. The composite insulation mat used Kevlar, aerogel, and cryogel composite mat that can be applied in a cryogenic environment. The thermal conductivity was measured at $20^{\circ}C$ to investigate the thermal performance, and the drop impact test was carried out under impact energy of 30 J at $20^{\circ}C$, $-163^{\circ}C$ to investigate the impact resistance. The measured thermal performance was compared with neat PUF through effective thermal conductivity theoretical value. The shock resistance was evaluated of contact force, contact time, and absorb energy. In experimental results, cryogel composite mat was the best performance in terms of thermal performance, and aerogel composite mat was the best performance in terms of impact resistance.

A new seat surface deformation measurement method for ergonomic seat evaluation (인간공학적 좌석평가를 위한 좌면 형상 변형측정에 관한 연구)

  • ;Saito, M.
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1990.04a
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    • pp.171-185
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    • 1990
  • In order to measure the shape deformation of seat surfaces, an indentation measurement mat was devised. The 50cm * 50 cm mat containing small polyethylene beads were made using two sheets of polyurethane film. The indentation measurement mat was shaped by vacuuming between the subject and the testing seat. This method showed less than 5mm of deformation measurement error. Deformation of CADILLAC and MAXIMA seats were compared to demonstrate usefulness of the new method.

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Development of Ventilation Isolation Design and Material for Vibration Reduction of Road Passing through Buildings (건물을 통과하는 도로의 진동저감을 위한 방진설계 및 방진재 개발)

  • Lee, J.S.;Lee, J.H.;Kim, Dae-Hyeon;Yun, Eun-Jung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1123-1128
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    • 2006
  • 철도 및 도로교통에 의한 건축구조물의 진동, 소음을 저감시킬 수 없는 PO-MAT(Polyurethane Mat) 제품과 다양한 건축물의 진동, 소음이 전달되는 상황에 적용되어 방진효과를 정확하게 예측하는데 사용될 수 있는 설계안을 개발하였다. 개발된 제품은 다공질의 폴리우레탄 탄성체의 조직으로 도로 및 철도의 교통진동의 방진과 연구실, 기계실, 공조실 등의 Floating Floor System 및 건축기초의 내진용으로 사용되고, 실제구조물에 적용하여 진동저감과 충격흡수, 소음저감 효과가 탁월함을 확인하였다.

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A Survey and Studies on the Residual Content of Dimethylformamide and its Reduction in Polyurethane-Based Consumer Products (폴리우레탄 기반 소비자 제품의 디메틸포름아미드 잔류량과 이의 저감화를 위한 조사 및 연구)

  • Park, Yong Gi;Ji, Wonha;Han, Kyeong Seok;Jee, Min Ho
    • Journal of Korean Society for Quality Management
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    • v.45 no.4
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    • pp.769-780
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    • 2017
  • Purpose: The aim of this study is to conduct a survey of dimethylformamide(DMF) content in polyurethane(PU)-based consumer products and provide the information for the PU manufacturer and company to prepare a countermeasure for improving the quality competitiveness. Methods: This study selected PU-based consumer products(toddler shoes, children's bag, children's play mat, safety gloves), which is closely used in everyday life, and analyzed the residual DMF content in the consumer products. Results: In this study, it was confirmed that the average DMF content of toddler shoes, children's bag, children's play mat and safety gloves are 38 ppm, 119 ppm, 396 ppm and 826 ppm, respectively. In addition, most of the samples were found to meet the internationally accepted standard of 1,000 ppm and the DMF contents were reduced from at least 63 % to 85 % with a single washing process. Conclusion: The domestic PU manufacturers should seek ways to reduce the DMF through their production facility applications and introducing new materials such as water-soluble PU, and preparing the process development for their quality competitiveness.

A Study on Quality Characteristic and Stability Improvement of Vibration-Proof Polyurethane Mat (방진용 폴리우레탄 매트의 물리적 특성과 안정성 향상에 관한 연구)

  • Woo, Kyung-Ha;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.21 no.1
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    • pp.1-7
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    • 2019
  • Along with industrial development, various architectural structures have become bigger and higher, leading to an expansion in the size and capacity of construction equipment. And with the development of public transportation, the use of subways as a means of transportation in the city center is increasing, so that vibrations and structural noises are emerging as a new environmental issue. Considering that architectural structures may be used from several decades to hundreds of years after the time of construction, they can be seen as semi-permanent. Due to changes in the vibration-proof polyurethane mats installed in the foundation of these structures, settling may occur and vibration reduction may become inadequate. Therefore, in view of service life, it is necessary to have a high-level standard of reliability and stability. In accordance with this, the Floating Floor System, which uses soft polyurethane foam and can be constructed within a relatively short period of time, has excellent vibration resistant characteristics. It is presented as a great alternative solution to the issue of vibrations caused by subways, railways and building structures. At present, vibration-proof polyurethane mats have been developed up to the same product level as in other advanced countries. However, in the construction of structure foundations, the physical properties of this product and its shape incur changes. If they are installed as such in the structure of a building, it may cause significant impact on stability, requiring that this cause be urgently identified and improved.

A Study on Optimization of Board Molding Process with GMPU Technology (GMPU 공법을 이용한 보드 성형 공정 최적화 연구)

  • Choi, Dong-Jo;Park, Hong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.81-87
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    • 2009
  • Lightweight board has been used for manufacturing various fields of automotive interior trims for years. The GMPU board was constructed with glass fiber mat, honeycomb and polyurethane foamed using polyol and isocyanate materials which were sprayed by robot that is interlocked foaming machine. For more lightweight and cost reduction this paper shows how to optimize GMPU process parameters that related to foaming condition, robot position and robot velocity for polyurethane weight. The results show that flexural strength and modulus of board's specimens were evaluated by robot velocity and moving pattern. Based on that, a innovative process was developed for more lightweight and cost reduction.

The Development of the Smart Sensibility Mat with Kangaroo Mother Care (캥거루 케어를 반영한 스마트 감성 매트의 개발)

  • Cho, Soo-Min
    • Science of Emotion and Sensibility
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    • v.20 no.2
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    • pp.171-178
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    • 2017
  • 'Smart Sensibility Mat (SSM)' was developed and manufactured for positive sensibility of newborn with fiber, digital, and sensibility technology to reflect features and advantages of kangaroo care. For tactile stimuli, the tube of the silicon material to provide a constant temperature of $32^{\circ}C$ was inserted into the mat and connected to the water-thermostat. To provide a uniform temperature throughout the mat, the fabric by the inserting conductive yarn was attached to the mat surface. After wrapping the mat with cotton pad, the polyurethane foam used as medicine in order to similar to the human skin was bonded to the surface of the mat. To provide the auditory stimuli of a level of 30dB with mother's heartbeat sounds and voice recorded in advance, the Bluetooth speaker was inserted into the mat. To investigate the effects of SSM, 10 newborns who born within two weeks were involved in this experiment. While the baby was lying on each of the general mat (GM) and SSM, the baby's physiological signals-heart rate, breathing rate, temperature- were measured and then, those were conducted t-test to examine the difference between the signals of SSM and GM. The results were as follows: heart rate (t=8.131, p<.001) and respiratory rate (t=7.227, p<.001) among the physiological signals of SSM decreased significantly than GM within the normal range. Temperature (t=1.062, p=0.292) at SSM showed a tendency to decrease than GM within the normal range. This means the tactile stimuli and the auditory stimuli providing from SSM give stable physiological responses. Thus, SSM leads to have psychological comfort and stability of newborns.

Performance Evaluation of Composite Safety Barrier for Bridge by Vehicle Impact Simulation (차량 충격 시뮬레이션을 통한 복합소재 교량용 방호울타리의 성능 분석)

  • Kim, Seung-Eock;Jeon, Shin-Youl;Hong, Kab-Eui;Lee, Min-Chul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.5
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    • pp.499-506
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    • 2011
  • In this study, the performance of composite safety barriers was evaluated through computer simulation. A composite safety barrier of SB4 grade was modeled. The MAT58 material model provided by LS-DYNA software was used to model composite material. The performance of composite material varies according to fiber, resin type, and fiber direction. Polyurethane resin and glass fiber were used. The performance of three different stacking designs was evaluated by carrying out vehicle impact simulation. The performance evaluation based on the vehicle crash manual includes the structural strength performance, the passenger protection performance, the vehicle behavior after crash, scattering of the guardrail. As the result of the finite element analysis, the barrier composed of the more transverse direction fibers shows the better performance on the impact simulation.

Multi-Nozzle Electrospinning Process to Fabricate Uniform Polymer Nanofiber Mats (균일한 고분자 나노섬유 매트 제작을 위한 다중 노즐 전기방사 공정 연구)

  • Lee, Bong-Kee;Park, Jae-Han;Park, Geon-Jung;Park, Kwang-Ryun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.120-126
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    • 2018
  • In the present study, the multi-nozzle electrospinning process is investigated for the fabrication of uniform polymer nanofiber mats. Electrospinning has been one of the simple and efficient methods to manufacture polymer nanofibers and their mats. Although a typical electrospinning has many advantages such as simple system and operation, various materials, and cost-effectiveness, a relatively low productivity prevents it from being used in practical applications. Thus, the multi-nozzle electrospinning system with the adjustable nozzle position and rotating drum collector is designed and produced in this study. In particular, the effects of the inter-nozzle distance and spatial arrangement of nozzles on the uniformity of the electrospun nanofibers are investigated. With this multi-nozzle electrospinning process, the maximum flow rate of the supplied polymer solution for a uniform electrospinning increases, which indicates the enhanced productivity.